1996 FORD F-150 Problems & Complaints
Real owner complaints and problems reported to the National Highway Traffic Safety Administration (NHTSA). View common issues by component.
376
Complaints Reported
Complaints by Component
ELECTRICAL SYSTEM
55 complaints
The contact owns a 1996 Ford F-150. The contact stated that while driving at unknown speeds, the speedometer became inoperable. The driver was unable to accurately determine the speed. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 218,000.
Apr 09, 2024
TRUCK WAS DRIVEN THEN PARKED, 15 MINUTES LATER WHILE MOWING THE GRASS, I LOOKED OVER AT THE PARKED TRUCKAND IT WAS ON FIRE. THE FIRE STARTED AT THE BRAKE MASTER CYLINDER AND IT WAS A TOTAL LOSS.
Sep 11, 2015
TL* THE CONTACT OWNED A 1996 FORD F-150. THE CONTACT STATED THAT WHILE PARKED, THERE WAS AN ABNORMAL NOISE AND THE VEHICLE CAUGHT FIRE. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
Jul 08, 2015
TL* - THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY NOTICED THAT THERE WAS A FIRE UNDERNEATH THE HOOD. THE CONTACT CALLED THE FIRE DEPARTMENT, BY THE TIME THE FIRE DEPARTMENT ARRIVED THE ENGINE WAS COMPLETELY DESTROYED. THE FIRE DEPARTMENT STATED THAT THE FIRE HAD TO DO WITH SOMETHING ELECTRICAL UNDERNEATH THE HOOD. THE FIRE DEPARTMENT STATED THAT THERE WAS A RECALL FOR CONTACTS VEHICLE, BUT CONTACT STATED HE NEVER RECEIVED A RECALL NOTICE. *AK
Jan 29, 2007
1998 F-150 SITTING IN YARD - FIRE STARTED IN FRONT OF TRUCK - JUST PURCHASED IN OCT. 05. NEVER RECEIVED ANY NOTICES ON RECALL . *NM
Feb 01, 2006
+ 50 more complaints for this component
FUEL SYSTEM, GASOLINE
44 complaints
OPENED REAR TANK CAP AND FUEL SPURTED OUT AND WOULD NOT STOP HAD TO PUT CAP BACK ON, I NEVER USE THIS TANK ONLY REFUEL IN THE FRONT TANK. *TR
Jun 20, 2014
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS EQUIPPED WITH A DUAL FUEL TANK AND WHILE DRIVING VARIOUS SPEEDS, A STRONG ODOR OF GASOLINE EMITTED INSIDE AND OUTSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO STATED THAT THE FUEL RETURN CHECK VALVE WOULD NEED TO BE REPLACED BECAUSE THE FUEL FROM THE REAR FUEL TANK OVERFLOWED INTO THE SECOND FUEL TANK. IN ADDITION, FUEL HAD SEEPED OUT OF THE FUEL TANK CAP. THE VEHICLE WAS NOT REPAIRED. THERE WAS A RECALL ISSUED FOR 1990-1993 F-SERIES MODEL VEHICLES UNDER NHTSA CAMPAIGN ID NUMBER: 01I008000 (FUEL SYSTEM, GASOLINE) BUT NOT FOR THE 1996 MODEL YEARS. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 120,000. UPDATED 06/30/14 MA UPDATED 07/2/2014 *JS
May 07, 2014
GASOLINE IS LEAKING OUT OF THE FRONT FUEL CAP OF MY 1996 FORD F-150 TRUCK. MY TRUCK HAS DUAL TANKS. I CONSIDER THIS TO BE A VERY DANGEROUS PROBLEM THAT COULD CAUSE A FIRE OR EXPLOSION. MY RESEARCH ONLINE FOUND NHTSA CAMPAIGN ID NUMBER 91V146000. THIS IS THE PROBLEM MY TRUCK IS HAVING BUT IT IS NOT CURRENTLY COVERED UNDER THIS RECALL. I AM WRITING THIS SUNDAY EVENING SO I AM WAITING TILL MORNING TO CONTACT FORD AND REPORT THIS PROBLEM TO THEM. THE RECALL THAT I FOUND CALLED FOR REPLACEMENT OF THE DUAL FUEL TANK SELECTOR VALVE ON 1989 FORD F-150'S. BUT SINCE I AM HAVING THE EXACT SAME DEFECT AND THE EFFECT OF SUCH AN EQUIPMENT FAILURE IS LIFE THREATENING I BELIEVE THE RECALL NEEDS TO BE EXPANDED TO INCLUDE ALL FORD VEHICLES THAT HAVE DUAL FUEL TANKS. *TR
Nov 13, 2011
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 20 MPH THE FUEL TANK DETACHED FROM THE VEHICLE. APPROXIMATELY 3 GALLONS OF FUEL SPILLED OUT OF THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO ADVISED HIM THAT BOTH STRAPS WERE SEVERELY COVERED WITH RUST AND NEEDED TO BE REPLACED ALONG WITH THE FUEL TANK. BOTH STRAPS AND THE FUEL TANK WERE REPAIRED. THE MANUFACTURER WAS CONTACTED REGARDING THE FAILURE AND STATED HIS VIN WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 122,700.
Oct 13, 2011
PRIMARY FUEL TANK STRAPS BROKEN, TANK RESTING ON SKID PLATE. SECONDARY FUEL TANK STRAPS CORRODING. *TR
Oct 01, 2011
+ 39 more complaints for this component
VEHICLE SPEED CONTROL
34 complaints
The contact owned a 1996 Ford F-150. The contact received notification of NHTSA Campaign Number: 05V017000 (Vehicle Speed Control). The contact stated that while parked in the driveway, she observed fire between the finder and the hood. The heat from the fire rippled the front of the garage causing property damage. The vehicle was not diagnosed and the origin of the fire was not determined. The fire was extinguished by the fire department. The vehicle was towed to an unknown impound lot. It was unknown if a police report or fire department report was filed. The manufacturer was notified of the failure. The failure mileage was approximately 75,000.
Apr 11, 2024
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 58 MPH, THE VEHICLE SUDDENLY ACCELERATED WITHOUT WARNING. THE CONTACT WAS ABLE TO KEEP THE VEHICLE UNDER CONTROL AND COASTED ONTO THE ROAD SHOULDER. THE CONTACT INSPECTED THE VEHICLE AND DETERMINED THAT THE THROTTLE FAILED. THE CONTACT CLEANED THE THROTTLE AREA AND DISCONNECTED THE CRUISE CABLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 195,000.
Nov 16, 2012
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 05V388000 (VEHICLE SPEED CONTROL) AND THE VEHICLE WAS TAKEN TO THE DEALER FOR REPAIRS. FOUR YEARS LATER, THE NEW PARTS THAT WERE PLACED ON THE VEHICLE UNDER THE RECALL BEGAN TO OVERHEAT AND SMOKE WHENEVER THE VEHICLE WAS PARKED. THE VEHICLE HAD NOT BEEN INSPECTED BY A DEALER. THE FAILURE MILEAGE WAS APPROXIMATELY 167,000. UPDATED 06/01/11*LJ UPDATED 1/18/2012 *LN THE CONSUMER STATED THE CONTROL VALVE WAS REPLACED ON 4/26/11
Apr 26, 2011
1996 FORD F-150 TRUCK BURST INTO FLAMES WHILE IT WAS TURNED OFF AND WAS SITTING FOR 5 DAYS. FIRE INSPECTOR DETERMINED THE ORIGIN OF FIRE WAS AT THE MASTER SOLENOID OF THE BRAKE SYSTEM. THE CRUISE CONTROL, WHICH HAD STOPPED WORKING ONE WEEK PRIOR TO THE EVENT, RESTS ON THE MASTER BRAKE SOLENOID.. THE CRUISE CONTROL HAS BEEN RECALLED ON THIS VEHICLE. THE OWNER HAD NOT RECEIVED A RECALL FROM THE FORD COMPANY. THE TRUCK IS A TOTAL LOSS WITH BOTH ENGINE AND CAB COMPLETELY ENGULFED IN FLAMES. THE HOUSE THAT WAS APPROX. FIVE FEET AWAY WAS DAMAGED. *TR
May 17, 2010
CRUISE CONTROL REFUSES TO DISENGAGE WHEN BRAKES APPLIED. ISSUE REPORTED TO FORD DLR. IN 2002 AND DLR. REFUSED TO REPAIR AS NOT UNDER WARRANTY RECALL AND UNIT OUT OF WARRANTY. I DO NOT TRY TO USE CRUISE CONTROL AS VEHICLE ACCELERATES WITH CONTROL ON AND WILL NOT DISENGAGE. THIS IS A SAFETY ISSUE THAT FORD NEEDS TO CORRECT AT NO CHARGE TO ME. *TR
Mar 10, 2010
+ 29 more complaints for this component
SERVICE BRAKES, HYDRAULIC
29 complaints
DT: THE CONTACT STATES WHEN IT WAS DAMP OR RAINING THE BRAKES LOCKED. THE PROBLEM WAS INTERMITTENT, BUT HAS BECOME CONSTANT. THE VEHICLE WAS TAKEN TO THE DEALERSHIP, AND THEY STATED ALL FORD TRUCKS WERE MADE THAT WAY. THERE HAVE BEEN NO CORRECTIONS TO THE VEHICLE AT THIS TIME. *AK
Nov 18, 2005
OWNER STATES THAT BRAKE LINE RUPTURED, CAUSING BRAKE FAILURE. *AK (THE RIGHT FRONT STEEL BRAKE LINE RUPTURED) *SCC *JB
Nov 15, 2003
SINCE VEHICLE WAS PURCHASED IN 1999, I HAVE REPORTED TO FORD MOTOR AND BUDGET CAR SALES THE PROBLEM WITH THE BRAKE SYSTEM, BRAKES JAM, VEHICLE GOES BACKWARD AND JERKS FORWARD WHILE SITTING IN TRAFFIC. FORD MOTOR CO. REFUSES TO TAKE RESPONSIBILTY FOR THE MANUFACTURING DEFECT AND BUDGET AUTO SALES SAYS THEY CANNOT FIND THE PROBLEM AND I NEED TO WAIT UNTIL "SOMETHING HAPPENS" THIS VEHICLE IS A DEATH TRAP AND I IMPLORE SOMEONE TO ASSIST ME IN GETTING THESE DEFECTS CORRECTED BEFORE SOMEONE IS KILLED.*AK
Mar 26, 2001
SINCE THE PURCHASE OF THIS VEHICLE (1996 FORD SABLE) I HAVE HAD PROBLEMS..THE CAR SHUTS OFF AT SPEEDS OF 10MPH, WHILE SITTING IN TRAFFIC, OR ATTEMPTING TO ACCELERATE. I HAVE REPORTED THIS PROBEM TO NHTSA, THE DEALER, FORD MOTOR CO. AND THE LOCAL NEWSPAPER, THE DEALER SAYS HE CAN NOT FIX IT UNTIL IT DUPLICATES WHILE HE HAS IT...AGAIN HE SAYS "WAIT UNTIL SOMETHING HAPPENS" , I ASKED IF HE WERE WAITING FOR SOMEONE TO BE INJURED OR KILLED HE SAID UNFORTUNATELY THAT'S WHAT WILL HAVE TO HAPPEN IN ORDER TO LOCATE THE PROBLEM. I FIND THIS TO BE A LUDICRUOUS ANSWER, FORD MOTOR COMPANY SHOULD TAKE RESPONSIBLITY FOR MANUFACTURER DEFECTS. FORD MOTOR COMPANY REFUSES TO CORRECT THESE DEFECTS.*AK
Mar 26, 2001
TOTAL BREAK FAILURE, WITH NO WARNING. FORD DEALERSHIP (STERLING FORD) REPORTED RIGHT SIDE FRONT BREAKLINE HAD RUSTED THROUGH ALLOWING BREAK FLUID TO DRAIN. RECOMMENDED REPLACEMENT OF ALL FRONT BREAKLINES AND FLEX LINES ON BOTH RIGHT AND LEFT SIDE. COST $355. CONCERN IS WAY DIDN'T THE REAR BREAKS SYSTEM PROVIDE SOME MARGIN OF BREAKING CAPACITY. WHY DID BOTH SYSTEMS FAIL SIMULATANEOUSLY?
Sep 14, 2000
+ 24 more complaints for this component
TIRES
28 complaints
TL*THE CONTACT OWNS A 1996 FORD F150. THE VEHICLE WAS EQUIPPED WITH MICHELIN TIRES, AND THE TIRE SIZE WAS P235/75/15(NA). WHILE THE CONTACT WAS DRIVING APPROXIMATELY 65 MPH THE REAR PASSENGER TIRE EXPLODED. THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD WITH CAUTION. THE TIRE WAS REPLACED WITH THE SPARE TIRE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE SPARE WAS REPLACED WITH A NEW TIRE. THE FAILURE MILEAGE WAS 160,000. THE DOT NUMBER AND VIN WERE UNAVAILABLE.
Jun 03, 2010
BOUGHT A SET OF TIRES. AT 17,160 MILES HAD A BLOW. TOOK BACK TO DEALER HAD TO BUY A NEW TIRE. AT 19,000 MILES HAD ANOTHER TIRE SEPARATED. HAD TO BUY ANEW TIRE. AT 20,000 MILES HAD TIRE BLOW OUT. HAD TO BUY A NEW TIRE. AT 26,000 HAD ANOTHER BLOW OUT AT 65MPH. DID NOT WRECK. BUT WENT TO DITCH . DEALER REFUSES TO DO ANY THING ABOUT THIS. WHAT CAN I DO. *TR
Mar 05, 2010
TIRE ON 2 CASES BLEW THE TREAD AND BELT, THE LATER OF THE TWO INCIDENCES WHICH RESULTED IN A CRASH THAT TOTALED THE VEHICLE, AND RESULTED IN TWO INJURIES TO BOTH THE DRIVER AND THE PASSENGER. BOTH NEEDED TO BE HOSPITALIZED.*AK
Jul 03, 2007
WHILE DRIVING VEHICLE AT 50 MPH AND WITH NO WARNING RIGHT REAR PASSENGER TIRE TREAD SEPARATED. CONSUMER HAD TO PULL OFF THE ROAD, DAMAGING THE TRUCK FENDER. FIRESTONE, FR 480, SIZE# P235/75R15, DOT UNKNOWN. DEALER NOTIFIED.*AK
Sep 23, 2003
WHILE DRIVING ABOUT 70 MPH STARTED FEELING VIBRATION. THEN, LEFT REAR TIRE HAD A BLOWOUT WICH OPENED THE TIRE RIM TO RIM . FORD, F150, 1996, P-235/75R15, DOT# ANHLLV1138. *AK TIRE WAS SENT TO GOODRICH WHO STATED THAT THE TIRE HAD BEEN UNDER FLATED WHICH ALONG WITH THE HEAT CAUSED IT TO RUPTURE, CONSUMER STATES HE STRONGLY OBJECTS TO THEIR FINDINGS, BF GOODRICH TIRE. *SLC
Aug 07, 2001
+ 23 more complaints for this component
AIR BAGS
24 complaints
ABOUT 10 YEARS AGO, KELLY FORD IN EMMAUS, PA REMOVED MY DRIVERS AIRBAG AND TOLD ME IT WOULD BE REPLACED. IT WAS NEVER REPLACED. KELLY SOLD THE DEALERSHIP AND I NEVER HEARD ANOTHER THING ABOUT IT.
Sep 11, 2019
TL* THE CONTACT OWNS A 1996 FORD F150. THE CONTACT STATED WAS DRIVING APPROXIMATELY 35 MPH AND LOST CONTROL OF THE STEERING, CRASHING INTO A TREE. THE AIR BAGS DID DEPLOY. HOWEVER, THE CONSUMER SUFFERED SEVERE INJURIES. THE CONTACT SUSTAINED A FRACTURED CERVICAL SPINE, INJURIES TO THE SHOULDERS, A CONCUSSION AND THE LOSS OF HER RIGHT EYE. THE VEHICLE WAS DESTROYED DURING THE CRASH. THE CONTACT INDICATED THAT AN INVESTIGATOR WITH THE DEPARTMENT OF TRANSPORTATION INSPECTED THE VEHICLE AND CONFIRMED THAT THE AIR BAG HAD VIOLENTLY DEPLOYED DURING THE CRASH AND CAUSED INJURIES TO THE CONTACT. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 110,000. UPDATED 06/04/14
Apr 04, 2014
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, HE LOST CONTROL OF THE VEHICLE AND CRASHED INTO A TREE. THE AIR BAGS DEPLOYED VIOLENTLY, FRACTURING THE DRIVER'S NECK AND CAUSING PARTICLES FROM THE BAG TO BECOME LODGED IN HIS EYE. AS A RESULT, THE CONTACT WAS PERMANENTLY BLIND. THE AIR BAG ALSO SHATTERED THE DRIVER'S SHOULDER AND CAUSED VARIOUS OTHER INJURIES. THE VEHICLE WAS DESTROYED. THE MANUFACTURER SENT AN INSPECTOR TO DIAGNOSIS THE FAILURE BUT NO REPORT WAS PROVIDED TO THE CONTACT. THE FAILURE AND CURRENT MILEAGE WAS 100,000. UPDATED 1/29/13 *CN UPDATED 2/8/2013 *JS UPDATED 04/14/14*LJ UPDATED 04/18/2014 *JS
Jan 22, 2013
TL* THE CONTACT OWNS A 1996 FORD F150. THE CONTACT WAS SITTING IN THE DRIVERS SEAT WITH THE VEHICLE PARKED WHEN THE AIR BAG EXPLODED WITHOUT WARNING. THE CONTACT SUSTAINED INJURIES TO THE EAR AND CHEST. THE VEHICLE WAS TAKEN TO THE DEALER WHO INSPECTED AND FOUND NO TANGIBLE REASON FOR THE AIR BAG EXPLOSION BUT THEY ADVISED THAT THEY WERE UNABLE TO REPLACE IT. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THERE WAS NO EVIDENCE OF THE EXPLOSION AND THEY WERE UNABLE TO PROVIDE ANY ASSISTANCE. THE FAILURE MILEAGE WAS 150,000.
Feb 11, 2011
1996 FORD EXPLORER, 4X4. DRIVING IN DESERT WENT OVER A BUMP A LITTLE FAST, WHICH SET OFF MY AIRBAGS. MY RIDER IS IN THE HOSPITAL FOR BROKEN NOSE, CHEEK AND SOME KIND OF SMOKE INHALATION. MY WINDSHIELD IS BROKEN BECAUSE THE BAG HIT THE MIRROR WHICH THEN HIT THE WINDSHIELD. MY STEERING WHEEL IS DESTROYED, CRUISE CONTROL AND HORNS ARE OUT OF SERVICE. BEFORE I COULD DRIVE THE CAR AGAIN I HAD TO CUT THE AIRBAGS OUT. WHAT THE HELL IS THIS! NO DAMAGE TO THE CAR EXCEPT WHAT THE AIRBAGS DID. I WANT THIS ALL FIXED AT FORD'S EXPENSE. I HAVE HAD THIS CAR 10 YEARS WITH NO PROBLEMS EXCEPT; RECALLED TIRES, STEERING BARS AND BRAKES (ALL RECALL). *TR
Jan 18, 2008
+ 19 more complaints for this component
POWER TRAIN
24 complaints
TL*THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT THE VEHICLE BEGAN ROLLING AFTER BEING PARKED FOR APPROXIMATELY FOUR MINUTES. THE VEHICLE CRASHED INTO A DITCH, WHICH CAUSED MODERATE VEHICLE DAMAGE. THERE WERE NO INJURIES. THE MANUFACTURER STATED THAT THEY WOULD NOT ASSUME ANY RESPONSIBILITY FOR THE FAILURE BECAUSE THERE WAS NO RECALL. THE VEHICLE IS IN THE PROCESS OF BEING REPAIRED. THE CONTACT HAS A COPY OF THE POLICE REPORT. THE FAILURE AND CURRENT MILEAGES WERE 187,000. UPDATED 04/21/09. *LJ THE CONSUMER STATED THE VEHICLE JUMPED OUT OF GEAR. THE VEHICLE WAS IN IDLE AND RUNNING. UPDATED 04/21/09.*JB
Feb 10, 2009
TL*THE CONTACT OWNS A 1996 FORD F150. THE CONTACT STATED THAT THE CLUTCH WOULD NOT RELEASE WHEN THE SLAVE CYLINDER DEVELOPED A LEAK. HE PULLED UP TO AN INTERSECTION AND DEPRESSED THE CLUTCH PEDAL, BUT THE VEHICLE CONTINUED TO MOVE. HE KEPT DEPRESSING THE PEDAL, BUT IT WOULD NOT RELEASE; THEREFORE, HE APPLIED THE BRAKES AND TURNED OFF THE ENGINE SIMULTANEOUSLY TO PREVENT A CRASH. THE SAME FAILURE RECURRED THE FOLLOWING DAY SO THE CONTACT STOPPED DRIVING THE VEHICLE. THROUGH ONLINE RESEARCH, HE NOTICED THAT MANY OTHER CONSUMERS EXPERIENCED THE SAME ISSUE. THE MANUFACTURER AND DEALER HAVE NOT BEEN NOTIFIED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 140,000. UPDATE 12/16/08 *CN UPDATED 12/18/08. *JB
Sep 29, 2008
TL*THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS MANUFACTURED WITH A 15 AMP ELECTRICAL FUSE FOR THE AUTOMATIC TRANSMISSION. WHEN THE FUSE BURNS OUT, HE IS UNABLE TO SHIFT THE VEHICLE OUT OF PARK. WHEN HE PLACES THE GEAR FROM PARK TO DRIVE, THE VEHICLE FAILS TO OPERATE OR MOVE. THE FAILURE HAS CAUSED THE VEHICLE TO SHUT OFF IN THE MIDDLE OF THE ROAD AND ALMOST CAUSED NUMEROUS CRASHES. THE MANUFACTURER IS AWARE OF THE FAILURE, BUT STATED THAT THE CONTACT IS FULLY RESPONSIBLE. THE CURRENT MILEAGE IS 100,000 AND FAILURE MILEAGE WAS 99,000. UPDATED 09/05/07 *TR
Jul 13, 2007
DT*: THE CONTACT STATED WHILE DRIVING 7 MPH, THE CLUTCH WAS DEPRESSED TO SLOW THE VEHICLE. UPON DEPRESSING THE CLUTCH, THERE WAS A POPPING NOISE, AND THE CLUTCH PEDAL FELL TO THE FLOOR. UPON INSPECTION, THE CONTACT NOTED THAT THE PLASTIC CLUTCH LINKAGE RETAINER HAD DETACHED AND FALLEN ONTO THE FLOORBOARD. THE CONTACT THEN REACHED BELOW THE FLOOR OF THE VEHICLE, AND FOUND WHAT HE ASSUMED WAS THE CLUTCH LINKAGE RETAINER BUT IT WAS NOT DURABLE ENOUGH TO SERVE AS A SAFE RETAINER. THE VEHICLE WAS NOT SEEN BY A DEALER. UPDATED 12/5/2006 - THE ITEM INDICATED IS THE SELF LOCKING BUSHING WHICH FORD RELEASE AS A RETAINER TO THE CONSUMER MARKET. *NM
Nov 14, 2006
WHILE DRIVING 65 MPH WITH CRUISE, VEHICLE SUDDENLY DROPPED INTO A LOW GEAR AND SLOWED QUICKLY. ALSO, INTERMITENTLY WILL NOT SHIFT OUT OF FIRST GEAR WHEN FIRST STARTED.*AK
Apr 25, 2005
+ 19 more complaints for this component
ENGINE AND ENGINE COOLING
23 complaints
TL* THE CONTACT OWNS A 1996 FORD F-150. SHE NOTICED THAT THERE WERE FIRE BALLS UNDER THE VEHICLE, NEAR THE FRONT DRIVER SIDE WHEEL AND FLOOR BOARD. THE FIRE DEPARTMENT WAS NOT NOTIFIED. THERE WERE NO INJURIES. PRIOR TO THE FAILURE, THE ABS LIGHT FUSE WAS REPLACED CONTINUOSLY. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 140000.
Oct 19, 2009
FIRST MY ENGINE SEEMED TO OVERHEAT A BIT THEN EVERY ONCE IN A WHILE IT WOULD SOUND LIKE THE ENGINE WAS GRINDING ON SOMETHING AND WOULDN'T STOP.. SOUNDED LIKE A BUNCH OF CHAINS IN MY HOOD. BUT THEN ON OCCASIONS THE STUPID THING WOULDN'T SHUT OFF WHEN IT WAS MAKING THE CHAIN SOUND, EVEN WITH MY KEY OUT. IT JUST HAPPENED AGAIN AND NOW THE THING SMELLS LIKE SOMETHING IS BURNING AND I HAVE NO POWER WHAT SO EVER IN MY VEHICLE. BEFORE WHEN IT FINALLY SHUT OFF IT SOUNDED LIKE IT WAS ABOUT TO SPARK. THEN IT WAS MAKING A CLICKING NOISE THAT WASN'T COOL. *TR
Oct 10, 2008
MY FORD F-150 PICKUP TRUCK CAUGHT FIRE AFTER IT HAD BEEN PARKED FOR APPROXIMATELY TWO HOURS. THE FIRE APPEARS TO HAVE ORIGINATED IN THE ENGINE COMPARTMENT NEAR THE MASTER CYLINDER. THE DAMAGE WAS SEVERE AND IF NOT FOR A VIGILANT NEIGHBOR, WOULD HAVE SPREAD TO MY HOUSE. *TR
Jul 11, 2008
ON SUNDAY DECEMBER 11, 2005 WHILE TRAVELING ON THE HIGHWAY I EXPIRED A SUDDEN SPIKE IN TEMPERATURE ON MY 1996 FORD CROWN VICTORIA. AFTER TAKING MY CAR TO A FORD DEALERSHIP I WAS INFORMED THAT MY "PLASTIC" INTAKE MANIFOLD HAD CRACKED. I HAVE RESEARCHED THE CURRENT INVESTIGATION AND HAD NEVER RECEIVED ANY SORT OF CUSTOMER NOTIFICATION FROM FORD. I HEARD ABOUT THE MANIFOLD ISSUE FROM A FELLOW EMPLOYEE. THE TOTAL COST OF REPAIRS FOR THIS FAULTY MANIFOLD WAS $978.00. I FEEL IF THEY KNEW THEY NEEDED TO UPDATE IT WITH AN ALUMINUM MANIFOLD THAN THEY KNEW THE PLASTIC ONES WERE FAULTY.*JB
Dec 14, 2005
CONSUMERS 1996 F150 BURNED WHILE PARKED AND TURNED OFF. *TS THE FIRE REPORT STATED THE FIRE APPEARED TO HAVE STARTED IN THE ENGINE COMPARTMENT. *JB
Nov 02, 2005
+ 18 more complaints for this component
SUSPENSION
19 complaints
1996 FORD F150 4 X 4-BOTH REAR BRACKETS CONNECTING THE LEAF SPRINGS (REAR OF VEHICLE) TO THE FRAME WERE TERRIBLE CORRODED AND CRACKED. MECHANIC WAS FEARFUL OF FAILURE WITHIN A MONTH OR TWO. REPLACEMENT PARTS ARE ONLY AVAILABLE FROM A FORD DEALERSHIP. CALLED LOCAL DEALERSHIP AND WAS ASSURED PARTS AVAILABLE. UPON ARRIVAL AT THE DEALERSHIP, NOT ALL PARTS AVAILABLE AS DEMAND HAD BEEN SO GREAT THEY KEPT RUNNING OUT OF THE PARTS. I HAD TO GO TO A DIFFERENT DEALERSHIP TO OBTAIN THE REST OF THE PARTS. THE REPLACEMENT PARTS WERE OF SIGNIFICANTLY HEAVIER BUILD THAN ORIGINAL PARTS. HAVE SINCE BEEN INFORMED BY MY MECHANIC AND OTHERS THAT MID 90S FORD 150S AND EXPLORERS ARE LOSING THE BRACKETS EN MASSE. I CONSIDER THIS A SIGNIFICANT SAFETY ISSUE AS AN IMPORTANT CHASIS COMPONENT IS MORE THAN LIKELY TO FAIL. THESE OLDER TRUCKS ARE NOW BEING HANDED DOWN TO HIGH SCHOOL KIDS. A FAILURE AT HIGHWAY SPEEDS WILL SURELY LEAD TO INEXPERIENCED DRIVERS PANICKING AND OVER CORRECTING AT THE TIME OF FAILURE. THERE WAS NO ACCIDENT, BUT BASED ON THE DEMAND AT A SINGLE DEALERSHIP (I WAS TOLD AT THE PARTS DEPARTMENT THAT THEY HAD RECEIVED 12 REQUEST FOR THE VERY SAME PART IN ONE DAY. ALL REQUESTS WERE FOR EITHER 1996 F150S OR 1996 EXPLORERS). I CONSIDER THAT STATISTICALLY SIGNIFICANT AND WISHED TO BRING IT TO YOUR ATTENTION. THANK YOU. *TR
Jul 11, 2008
OCT 4, 2005-DURING ANNUAL STATE SAFETY INSPECTION, THE INSPECTOR DISCOVEREWD THAT BOTH FRONT COIL SPRINGS WERE BROKEN. THE BREAKS WERE APROXIMATELY 90 FROM THE TOP END OF EACH COIL, LEAVING THEM UNATTACHED. THE BROKEN ENDS WERE RUSTY, SO THEY HAD BEEJN IN THIS CONDITION FOR SOME TIME. THE SPRINGS WERE REPLACED WITH NEW ONES.
Oct 14, 2005
NOTICED REAR OF TRUCK WAS NOT LEVEL-NOTICED CONTROL DIFFERENCE ON CURVES IN ROAD. INSPECTED TRUCK AND FOUND RIGHT REAR SPRING SHACKLE RUSTED AWAY. PARKED TRUCK UNTIL REPAIRS ARE MADE. THE OLD PART IS STILL ON TRUCK. *NM
Jan 16, 2005
FRONT LEFT SPRING COIL BROKE, CAUSEING EXCESSIVE TIRE WEAR, BRAKE/ROTOR FAILURE, AND DIMINISHED VEHICLE CONTROL AT HIGHWAY SPEEDS. EXPENSES TO REPAIR DEFECTIVE SPRING AND SUBSEQUENT DAMAGE TO BRAKES/ROTORS IN EXCESS OF $500.00. *AK
Dec 04, 2001
WHEN DRIVING AND HITTING A ROUGH SERVICE OR POTHOLE STEERING WHEEL SHAKES TERRIBLY, IT WILL JUMP OUT OF DRIVER'S HANDS.*AK
Apr 24, 2001
+ 14 more complaints for this component
STEERING
18 complaints
I HAD TROUBLE TURNING THE IGNITION SWITCH WITH THE ORIGINAL KEY,WHEN THE POWER STEERING STOPPED WORKING AFTER MAYBE 2 YEARS SOMETHING BROKE IN THE STEERING COLUMN THAT CAUSED THE STEERING WHEEL TO FLOP AROUND AND A FEW YEARS AFTER THAT THE STEERING WHEEL BROKE OFF OF THE STEERING COLUMN.
Jun 25, 2018
1996 FORD F 150 AUTO TRANS W/ OVERDRIVE CRUISE & TILT, THE PROBLEM IS STEERING COLUMN FAILURE FIRST TIME WAS ABOUT THREE YEARS AGO AND AGAIN NOW 11/30/2007. THE 1ST TIME AT ABOUT 78,000 MI. AND THE MILEAGE NOW IS 179,000 MI THE DESCRIPTION OF THE FAILURE STARTS AS POPPING SOUNDS ALONG WITH THE SOUNDS OF A RUSTY SCREEN DOOR SPRING THEN IT GETS WORSE TO THE POINT THAT THE STEERING WHEEL HANGS AND IT TAKES BOTH HANDS TO FREE IT. (TRUST ME THIS WILL SCARE THE HECK OUT OF YOU TURNING IN A BUSY INTERSECTION) EVENTUALLY IT WILL LOCK UP COMPLETELY. *TR
Nov 30, 2007
TL*THE CONTACT OWNS A 1996 FORD F150. WHILE DRIVING 2 MPH, THE STEERING WHEEL LOCKED AND WOULD NOT TURN. THE CONTACT HAD TO USE EXCESSIVE FORCE IN ORDER FOR THE STEERING WHEEL TO TURN. THE DEALER STATED THAT THE STEERING COLUMN FAILED AND THEY REBUILT THE STEERING COLUMN. APPROXIMATELY THREE YEARS LATER, THE FAILURE RECURRED. AS OF NOVEMBER 30, 2007, THE DEALER HAD NOT INSPECTED THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 179,000. UPDATED 12/18/07 *TR
Nov 30, 2007
DT: 1996 FORD F150. THE CONSUMER STATED THE BEARINGS IN THE STEERING WHEEL BROKE/SNAPPED, AND WORE OUT. THE TILT WHEEL MOVED UP AND DOWN. THIS STARTED ABOUT 3 YEARS AGO. THIS PROBLEM STILL HAS NOT BEEN FIXED. THE CONSUMER TRIED TO OBTAIN A STEERING COLUMN AT A JUNK YARD , BUT AS SOON AS THE VEHICLES CAME IN THE STEERING COLUMNS WERE GONE. THE STEERING COLUMN BRAND NEW COST MORE THAN THE VEHICLE WAS WORTH. THE VEHICLE HAD TO BE STARTED WITH A SCREWDRIVER. NOTHING ON THE STEERING COLUMN WORKED. FORD STATED THERE WAS NO RECALL, AND THERE WAS NOTHING THEY COULD DO.*AK
Sep 19, 2005
THE STEERING WHEEL BROKE OFF, WITHOUT WARNING. *JB
Mar 17, 2003
+ 13 more complaints for this component
STRUCTURE
8 complaints
I HAVE TRIED NUMEROUS TIMES TO REPLACE MY DOOR HANDLES FROM THE INSIDE OF MY TRUCK. THEY KEEP BREAKING, AND NOW I AM DRIVING A TRUCK THAT I CAN ONLY OPEN FROM THE OUTSIDE AFTER ROLLING MY WINDOWS DOWN. I HAVE TALKED TO FORD ABOUT THIS DEFECT, WHICH I CONSIDER A HIGH SAFETY ISSUE IN AN EMERGENCY. THEY SAY THEY HAVE A BETTER DESIGN BUT WILL COST ME $250 EACH TO REPLACE. I KNOW I AM NOT THE ONLY ONE THAT HAS THIS PROBLEM SO WHY ISN'T IT SOMETHING THAT FORD SHOULD REPLACE FREE? MEANWHILE.. I CAN'T AFFORD $500 FOR TWO DOOR HANDLES, PLUS LABOR, ONTOP OF THE COST OF THE ONES I HAVE ALREADY BOUGHT, AND TRIED REPLACING MYSELF. *TR
Sep 27, 2013
I OWN A 1996 FORD F150 4X4. THE TRUCK HAS NOT BEEN USED FOR ANY TYPE OF COMMERCIAL DUTIES THAT I'M AWARE OF AND THE VEHICLE SHOWS NO SIGNS OF ABUSE. I HAD PURCHASED THE VEHICLE IN 2004 IN VERY GOOD CONDITION. RECENTLY I NOTICED THE LEFT REAR CORNER OF THE BED HAD DROPPED APPROXIMATELY 3/4" WHICH HAS INCREASED TO OVER AN INCH. FURTHER EXAMINATION REVEALED THAT THE REAR SPRING SUPPORT BRACKET HAD ROTTED THROUGH. THE SPRING IS PRESENTLY SUPPORTED BY THE TRUCK BED. I HAVE INSPECTED THE REMAINING REAR SPRING SUPPORTS AND THEY ARE ALL IN NEED OF REPLACEMENT. APPARENTLY THE MATERIALS FORD IS USING TO MANUFACTURE THESE COMPONENTS IS NOT UP TO THE TASK AND THE COATING USED TO PROTECT THESE SUPPORTS ONLY MASKS THE PROBLEM UNTIL IT'S TO LATE CORRECT THE PROBLEM. I'VE OWNED A NUMBER OF FORD TRUCKS IN THE PAST WITH CONSIDERABLY MORE YEARS ON THEM THAN THIS VEHICLE AND I'VE NEVER HAD TO REPLACE THE SPRING SUPPORTS OR ANY STRUCTURAL COMPONENT. THIS VEHICLE HAS ONLY TEN YEARS OF SERVICE AND STRUCTURAL PARTS SUCH AS THESE SHOULD NOT BE ROTTING AWAY. I OWN THREE OTHER FORD TRUCK PRODUCTS AND THEY ARE ALL SHOWING SIGNS CONSIDERABLE DETERIORATION (HEAVY RUST) ON CHASSIS COMPONENTS COATING PROCESS FORD IT USING ( LOOKS LIKE POWDER COATING) TO PROTECT THE COMPONENTS IS ACTUALLY MASKING THE PROBLEM UNTIL IT'S TO LATE. I'M HOPING THAT I CAN PURCHASE REPLACEMENT PARTS TO CORRECT THIS PROBLEM, OTHERWISE I WILL BE FORCED TO PROCURE A USED SET FROM A AUTO RECYCLER. THESE SUPPORTS PROVIDE ATTACHMENT POINT FOR THE REAR SUSPENSION AS WELL AS MAINTAIN THE REAR AXLES ALIGNMENT WITHIN THE VEHICLE. THESE ITEMS SHOULD BE ABLE TO PROVIDE A SERVICE LIFE GREATER THAN TEN YEARS. THERE IS A CONSIDERABLE SAFETY ISSUE IN THE FACT THAT THE AVERAGE DRIVER MAY NOT REALIZE THERE IS A PROBLEM UNTIL IT'S TO LATE AND THE DRIVER LOOSES CONTROL OF THE VEHICLE. *JB
Mar 05, 2006
LOUD CRACKING OR CREAKING SOUND WHENEVEER MAKING A TURN AT ANY SPEED - STARTED ABOUT 2 YEARS AGO VERY MINOR BUT NOW CREAKS QUITE ALOT - A TSB APPPLIES BUT FORD WILL NOT PAY ANY MONEY TOWARD THE REPAIR DESPITE THE FACT THAT THIS SEEMS TO BE A COMMON PROBLEM ACCORDING TO THE SHOP MANAGER AT THE DEALERSHIP DON IZZET - THE TSB STATES THAT RIVETS ON THE FRAME COME LOOSE AND MUST BE REPLACED WITH BOLTS - I THINK FORD SHOULD PAY FOR THE REPAIRS AS IT IS A DEFECT IN THE MANUFACTURER. *AK
Jan 20, 2002
EACH TIME WHEN MAKING A TURN IT SOUNDS LIKE A POPPING NOISE COMING FROM THE FRAME THAT IS FALLING APART. *AK
Jun 12, 2000
WHILE DRIVING AND WHEN THE POWER DOOR LOCK AND UNLOCK BUTTON IS DEPRESSED FOR EITHER DRIVER'S SIDE OR PASSENGER'S SIDE, DRIVER SIDE DOOR OPENS UP, CAUSING DRIVER'S SIDE OCCUPANT TO ALMOST FALL OUT OF VEHICLE. CONSUMER HAS YET TO CONTACT THE DEALER. PLEASE PROVIDE ANY FURTHER DETAILS. *AK
Feb 03, 2000
+ 3 more complaints for this component
SEATS
8 complaints
DT: THE VEHICLE HAS BUCKET SEATS THAT RECLINE. RECLINER BOLT BROKE AND THE SEAT FELL BACK. THERE IS RECALL 96E010000 BUT OWNER 'S VEHICLE WAS NOT INCLUDED. VEHICLE WAS TAKEN TO DEALERSHIP, BUT VEHICLE WAS NOT REPAIRED. VEHICLE IS NOT BEING DRIVEN. THE DRIVERS SEAT IS THE ONE WITH PROBLEMS. THE PASSENGER SEAT IS FINE.*AK
Jun 15, 2005
BOLT THAT HOLDS THE SEAT IN AN UPRIGHT POSITION BROKE AND CAUSE THE SEAT TO RECLINE ALL THE WAY. *AK
Jul 16, 2001
BENCH AND SPLIT SEATS ARE VERY LOOSE, AND THEY RATTLE. CONSUMER FEELS SEAT MAY SNAP BACK AT ANYTIME. CONSUMERS HAVING SAME PROBLEM AS MENTIONED IN RECALL 96 E 010 000. *AK
Mar 06, 2001
DRIVERS SEAT SUB-ASSEMBLY FAILED (TRACK PORTION) THIS COULD HAVE BEEN VERY SERIOUS IF I WERE ON THE HIGHWAY DRIVING AT HIGHWAY SPEEDS. I STRONGLY SUGGEST FORD LOOK INTO THIS MATTER.THE FAILED PART IS AT THE DEALER THAT REPLACED IT.*AK
Feb 15, 2001
BOLTS ON RECLINER HAVE LOOSENED, CAUSING SEAT BACK TO RECLINE UNEXPECTEDLY. CONSUMER CLAIMS IT IS SAME DEFECT AS RECALL 96E010000, BUT THIS VEHICLE IS NOT INCLUDED IN RECALL DUE TO VIN. *AK
Jul 06, 2000
+ 3 more complaints for this component
UNKNOWN OR OTHER
7 complaints
A SMALL CHIP IN THE WINDSHIELD RESULTED IN A BIG CRACK AFTER THE WEATHERS TEMPERATURE DROPPED TO FREEZING.
Jun 25, 2018
WAS ON MY WAY HOME FROM THE STORE AND THE SPARK PLUG IN MY 1996 FORD 150 BLEW OUT, DAMAGED THE COIL AND SRTIPED OUT SPARK PLUG THREADS ON THE HEAD. FORD SAYS NO RECALL IN PROCESS OF TRYNG TO GET IT FIXED I UNDERSATAND THERE HAVE BEEN NUMEROUS COMPLAINTS ABOUT THIS AND NO ACTION HAS BEEN TAKEN..
Mar 27, 2010
ON 06/03/2005, A GOVERNMENT OWNED, 1996 FORD BRONCO, WAS OBSERVED ON FIRE WHILE PARKED IN A PARKING GARAGE. THE VEHICLE HAD BEEN TURNED OFF AND PARKED FOR APPROXIMATELY EIGHT HOURS WHEN THE FIRE OCCURRED. THE FIRE WAS OBSERVED AT THE FRONT OF THE VEHICLE, AND BURNED FOR SEVERAL MINUTES BEFORE IT COULD BE EXTINGUISHED. THE FIRE WAS BELIEVED TO HAVE BEEN CAUSED BY THE CRUISE CONTROL DEACTIVATION SWITCH.
Jun 27, 2005
SMOKE IN HOUSE. OWNER INVESTIGATED PROBLEM. SAW FIRE COMING FROM UNDER THE HOOD IN PICKUP. GAS TANK EXPLODED. BURNED DOWN ATTACHED GARAGE AND HOUSE, KILLING ONE PERSON AND INJURING ANOTHER.
May 04, 2005
SEPT. 5TH I ENCOUNTERED A PROBLEM I THOUGHT I WOULD NEVER HAVE TO DEAL WITH. I HAVE BEEN A LONG TIME SUPPORTER OF FORD, BUT THIS HAS TURNED ME SOUR. I HAVE A PUPPY THAT I PUT INTO THE CAB OF MY TRUCK. AS HE WAS MOVING TOWARDS THE PASSENGERS SEAT (ON THE FLOOR) HE MUST HAVE RUBBED HIS PAW UP NEXT TO THE BLACK BENCH SEAT FRAME. I ONLY FIGURED THIS OUT HOURS LATER AFTER BRINGING HIM HOME FROM THE EMERGENCY ANIMAL CLINIC. HE RECIEVED A CUT THAT WENT DEEP ENOUGH TO CUT A TENDON IN HIS FOOT AND PUT ABOUT A THREE INCH GASH IN HIS FOOT. AFTER EXAMINING EVERY POSSIBLY REASON FOR HIS INJURY I LOOKED IN THE TRUCK. LOW AND BEHOLD THE SEAT FRAME ON MY TRUCK IS RAZOR SHARP AND THERE IS BLOOD ALL OVER IT. I CAN BELIEVE THIS! I HAVE HAD THIS TRUCK SINCE IT WAS NEW...THIS COULD HAVE HAPPENED TO ME, OR EVEN MY LITTLE DAUGHTER JUST BY MOVING THE WRONG WAY...IT COULD HAVE PUT A SERIOUS GASH IN ONE OF OUR FEET OR LEGS, OR EVEN WORSE A TENDON OR SOMETHING. ITS BAD ENOUGH IT HAPPENED TO OUR FIVE MONTH OLD PUPPY. I AM REALLY UPSET ABOUT THIS. ALONG WITH THE VET BILLS THAT ARE NOW GROWING AS WE SPEAK. I PLAN TO CONTACT FORD TO SEE IF THEY ARE WILLING TO PAY FOR THESE BILLS AND ALSO FIX THIS PROBLEM IN THE TRUCK.
Jan 15, 2004
+ 2 more complaints for this component
FUEL/PROPULSION SYSTEM
6 complaints
The front fuel tank is overflowing when I run the vehicle with the rear tank. The return fuel is always to the front tank causing it to overflow its a hazardous situation.
Jul 09, 2022
FUEL FROM REAR TANK FILLS FRONT TANK.IT CAN OVERFLOW CAUSING A FIRE.
Oct 04, 2020
FUEL FLOWS OUT THE FRONT TANK WHEN USING THE REAR TANK AND THE FRONT ON IS FULL !! FOUND THIS WHEN PARKED IN MY GARAGE .
Dec 29, 2016
FUEL FROM THE FRONT TANK IS OVERFLOWING FUEL INTO THE REAR FUEL TANK AND VICE VERSA. THIS HAS BEEN HAPPENING FOR YEARS BUT NO ONE SEEMS TO KNOW HOW TO REPAIR OR WHAT IS CAUSING THE ISSUE.
Dec 22, 2015
FUEL KEEPS LEAKING FROM SECOND TANK SOMEWHERE TOWARDS THE OPENING.BEEN LIKE THIS SINCE THE DATE I HAVE REPORTED TILL NOW BUT NEVER THOUGHT MUCH ABOUT IT UNTIL REVIEWING CASE NHTSA ID NUMBER: [XXX] AND NHTSA REF # 10587059 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Feb 17, 2015
+ 1 more complaint for this component
WHEELS
5 complaints
TL*THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 10 MPH HE HEARD A FLAPPING NOISE FROM AN UNKNOWN LOCATION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS INFORMED THE REAR PASSENGER SIDE WHEEL WAS CRACKED AND CORRODED. A BRAND NEW WHEEL WAS INSTALLED ON THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 238,357.
Jun 02, 2011
THE LEFT REAR WHEEL ON THE CONSUMER'S 1996 FORD F150 SEPARATED FROM VEHICLE. *TS THE VEHICLE'S LEFT REAR BRAKE DRUM WAS HITTING THE PAVEMENT AND RESULTED IN PIECES OF THE PAVEMENT TO STRIKE ANOTHER VEHICLE. THE FORD F150 HAD RECENT TIRE AND RIM WORK DONE. *NM
Jun 05, 2006
DEALER COMPLAINED ABOUT LUGS, NUTS, AND BOLTS BEING TOO LOOSE. CONSUMER STATES THAT WHEELS FEEL AS IF THEY ARE COMING OFF WHEN VEHICLE IS IN MOTION. *AK
Mar 30, 2004
POSSIBLE DESIGN FLAW OF FOUR FRONT WHEEL STUDS WHICH BROKE OFF CAUSING VIBRATION WHICH COULD HAVE RESULTED IN COLLISION. *YC
Aug 30, 1999
CONTACTED DEALER IN TOWN CLOSEST TO ME TINCHER FORD PLATTSMOUTH NE 68048. MORRIE CLARK AT DEALERSHIP SAID THAT FORD HAD BEEN HAVING A LOT OF FAILURE WITH THIS 4 WHEEL DRIVE HUBS. I CALLED FORD AND WAS SUPPOSED TO HEAR BACK BUT THEY NEVER RESPONDED. COST $300.00 TO FIX FOR SOMETHING THAT WASN'T USE TEN TIMES. OTHER COWOKERS HAVE HAD SAME PROBLEM WITH DEFECTIVE LOCKING HUBS CAN ANYTHING BE DONE?? THANK YOU FOR YOUR TIME. MICHAEL CHALOUPKA
Nov 16, 1998
FUEL SYSTEM, OTHER
5 complaints
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS STOPPED TO REFUEL, THE GAS CAP WAS REMOVED AND GASOLINE BLEW OUT OF THE FILLER PIPE. THERE WAS A RECALL #93V125000 FOR A SIMILAR PROBLEM WITH 1990-1993 FORD F-150 MODELS THAT CAUSED FUEL OVERFLOW DUE TO A MALFUNCTION OF THE CHECK VALVE BETWEEN THE DUEL TANKS. THE CONTACT HAS CONTACTED THE SERVICE DEALER AND THE MANUFACTURER.
Aug 03, 2006
NORMAL DRIVING. STOPPED TO REFUEL. UPON ATTEMPTING TO OPEN REAR GAS CAP PRESSURE BLEW CAP OFF AND LARGE AMOUNT FUEL ALL OVER ME AND THE SIDE OF THE TRUCK. *AK CONDITION NOT REPAIRED AS YET.
Apr 07, 2005
1996 FORD F-150 DUAL GASOLINE TANKS, FRONT FUEL PUMP FAILURE CAUSES REAR FUEL TANK TO PRESSURIZE FRONT FUEL TANK, CAUSING FUEL TO LEAK FROM FRONT FUEL TANK FILL PIPE, FRONT TANK IS CAUSED TO BE OVERFILLED AND UNDER PRESSURE, UPON REMOVAL OF FRONT FILL CAP WITH OR WITHOUT VEHICLE IGNITION ON, GASOLINE IS RELEASED IN SPRAY AND LIQUID FORM APPROXIAMATELY 1/2 TO 1 GALLON OF GASOLINE AT A TIME CAUSING A SEVERE FIRE/EXPLOSION HAZARD. *AK
Jun 07, 2004
SWITCH BETWEEN THE TWO FUEL TANKS TO THE EVAPORATIVE FUEL CANISTER IS STUCK ON THE FRONT FUEL TANK. FUEL MUST BE LESS THAN FULL IN THE FRONT TANK IN ORDER TO RUN OFF OF THE REAR TANK TO ALLOW FUEL VAPORS TO BE ROUTED TO THE FRONT TANK.
Jan 17, 2002
FUEL SYSTEM OMITS FUMES.
Dec 17, 1997
EXTERIOR LIGHTING
4 complaints
TL*THE CONTACT OWNS A 1996 FORD F150. SPORADICALLY, THE HEADLIGHTS WOULD FLICKER ON AND OFF ACCOMPANIED BY A BURNING ODOR. THE CONTACT INSTALLED A HEAD LAMP SWITCH, BUT THE FAILURE RECURRED TWO YEARS LATER. HE CALLED THE MANUFACTURER IN REFERENCE TO NHTSA CAMPAIGN ID NUMBER 99V024000 (EXTERIOR LIGHTING:HEADLIGHTS:SWITCH). THE REPRESENTATIVE FROM THE MANUFACTURER STATED THAT BECAUSE HIS MODEL'S BODY STYLE WAS NOT INCLUDED IN THE RECALL, THEY WOULD NOT ASSUME RESPONSIBILITY FOR ANY REPAIRS. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 90,000 AND CURRENT MILEAGE WAS 98,000.
Feb 10, 2009
THE TRUCK WOULD NOT SHIFT FROM PARK TO DRIVE, OWNER FOUND A BLOWN FUSE, #13 ON THE FUSE PANEL.THIS FUSE HAS SOMETHING TO DO WITH THE BRAKE INTERLOCK SYSTEM. WHEN REPLACING THE FUSE IT KEPT BLOWING. OWNER UNPLIGGED THE SWITCH ON THE MASTERCYLINDER AND PUT NEW FUSE IN AGAIN. FUSE DID NOT BLOW AND TRUCK WOULD SHIFT. THERE IS A SHORT IN THE SWITCH OR ELECTRICAL SYSTEM .THIS IS VERY MUCH A FIRE HAZZARD!!!!!!! STILL NOT FIXED.
Jun 05, 2005
BRAKE LIGHTS FAILED DUE TO A BURNT SWITCH CONNECTOR.
Oct 22, 1997
HEADLIGHTS ARE NOT BRIGHT ENOUGH. *AK
Feb 06, 1997
SEAT BELTS
3 complaints
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT STATED THAT THE DRIVER'S SIDE SEAT BEAT ANCHOR RUSTED AND DETACHED RESULTING IN THE SEAT BELT DRAGGING ON THE GROUND. THE VEHICLE WAS NOT TAKEN TO THE LOCAL DEALER. THE VEHICLE WAS NOT YET REPAIRED. THE MANUFACTURER WAS INFORMED OF THE FAILURE BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 151,000.
May 03, 2021
DRIVER'S SIDE SEAT BELT WILL NOT LATCH. IF THE VEHICLE BECOMES INVOLVED IN A CRASH. CONSUMER WOULD BE WITHOUT ANY RESTRAINT. DEALER WAS NOT NOTIFIED.*AK
Jan 10, 2005
ON SUNDAY APRIL 28, 2002 WE WERE DRIVING THE SUBJECT FORD TRUCK. WHEN WE RETURNED HOME, THE SEAT-BELT ON THE PASSENGER SIDE WOULD NOT UNBUCKLE. AFTER WORKING WITH THE BELT FOR APPROXIMATELY 10 MINUTES, WE HAD TO CUT THE BELT TO ALLOW MY WIFE TO GET OUT OF THE TRUCK. THIS PROBLEM HAD NEVER HAPPENED BEFORE. ON MONDAY, APRIL 29, 2002 , I CONTACTED FT. MILL FORD IN FT. MILL, SC. I WAS TOLD THIS DOES ON OCCASION HAPPEN, AND BECAUSE THE TRUCK HAS OVER 50,000 MILES, THERE IS NO WARRANTY FOR THE BELT. MY CONCERN IS THAT THIS PROBLEM COULD HAVE RESULTED IN A VERY SERIOUS SITUATION HAD THERE BEEN AN EMERGENCY. IF THIS IS A COMMON PROBLEM WITH THESE SEATBELTS, SOMEONE NEEDS TO CORRECT THIS PROBLEM.
May 01, 2002
ENGINE AND ENGINE COOLING,VEHICLE SPEED CONTROL
3 complaints
TL*THE CONTACT OWNS A 1996 FORD F150. ON OCTOBER 4, 2007, THE VEHICLE BURST INTO FLAMES WHILE PARKED ON THE SIDE OF THE HOUSE. A TREE AND SOME OF THE GRASS CAUGHT FIRE. A FIRE REPORT WAS FILED. THE MANUFACTURER STATED THAT THEY WOULD NOT BE ABLE TO DETERMINE IF THE FIRE WAS DUE TO RECALL NUMBER 05S28 BECAUSE OF THE EXTENSIVE FIRE DAMAGE. THE CURRENT AND FAILURE MILEAGES WERE 119,934. UPDATED 01/02/08 *BF THE CONSUMER BELIEVED THE FIRE WAS RELATED TO THE RECALL REGARDING THE CRUISE CONTROL. FORD STATED THEY COULD NOT FIND ANY EVIDENCE THAT THE FIRE WAS RELATED TO THE RECALL. UPDATED
Oct 29, 2007
DT*: THE CONTACT STATED THAT THE SPEED CONTROL DEACTIVATION SWITCH WAS LEAKING FLUID. THERE IS A NHTSA RECALL ON OTHER FORD VEHICLES. THE VIN WAS NOT INCLUDED IN THE RECALL. WHEN THE VEHICLE WAS TAKEN TO A SERVICE DEALER, THE REPAIR WERE MADE FOR A FEE. ALSO EVERY 25000 MILES, THE OIL PAN GASKET NEEDED TO BE CHANGED DUE A SMALL LEAK. THE MECHANIC WAS UNABLE TO DETERMINE THE CAUSE OF THE PROBLEM. THIRD, THE EXHAUST AND INTAKE MANIFOLDS WERE LEAKING CAUSING A NOXIOUS SMELL INSIDE THE VEHICLE. THE VEHICLE WAS THEN TAKEN TO THE SAME SERVICE DEALER. THE DEALER REPLACED BOTH MANIFOLDS, AND DETERMINED THAT THERE WAS AN OIL LEAK DRIPPING ONTO THE EXHAUST SYSTEM.
Jun 22, 2006
DT: THE CONSUMER DROVE THE TRUCK FOR ABOUT 2 HOURS AND PARKED IT AT THE HOUSE. AFTER ABOUT FOUR OR FIVE HOURS, THE NEIGHBOR CAME OVER SAYING THAT THE TRUCK WAS ON FIRE. THERE WAS NO PRIOR WARNING. *TT THE FIRE OCCURRED UNDER THE HOOD. *SC *JB
Jul 19, 2005
VISIBILITY
3 complaints
SWITCH FOR POWER DOORS AND WINDOWS FAILED.
Oct 22, 1997
POWER WINDOW WIRING TO REGULATOR SWITCH FAILED.
Sep 22, 1997
WINDSHIELD WASHER PUMP FAILED.
Feb 24, 1997
SERVICE BRAKES, HYDRAULIC,VEHICLE SPEED CONTROL
2 complaints
DT*: THE CONTACT STATED THE VEHICLE WAS PARKED AT AN INDEPENDENT REPAIR SHOP FOR INSPECTION OF THE BRAKES DUE TO A PREVIOUS FAILURE OF THE MASTER CYLINDER AND BRAKE FLUID LEAKAGE, WHEN A FIRE ERUPTED FROM THE FRONT UNDER HOOD AREA AND SPREAD FROM THE VEHICLE TO THE REPAIR SHOP. NO INJURIES WERE SUSTAINED. EXTENSIVE DAMAGE WAS SUSTAINED TO THE VEHICLE AND THE REPAIR SHOP. A POLICE REPORT WAS NOT TAKEN. THE FIRE DEPARTMENT WAS ALERTED AND EXTINGUISHED THE FIRE. THE FIRE DEPARTMENT INSPECTED THE VEHICLE AND DETERMINED THE FIRE ORIGINATED FROM THE MASTER CYLINDER. THE VEHICLE WAS AWAITING FURTHER INSPECTION BY A MANUFACTURER REPRESENTATIVE. THERE WAS A NHTSA RECALL, #05V388000, REGARDING THE VEHICLE SPEED CONTROL. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE VIN. UPDATED 9/15/2006 - *NM
Aug 18, 2006
DT: ON JUNE 22, 2005 THE CONSUMER'S FORD F 150 BEGAN SMOKING UNDER THE HOOD WHILE PARKED AND TURNED OFF. THE VEHICLE HAD BEEN SITTING FOR ABOUT 9 HOURS. THE CRUISE CONTROL SWITCH LOCATED ON TOP OF THE MASTER CYLINDER SHORTED OUT AND LOOKED LIKE IT WAS GETTING READY TO CATCH ON FIRE. THE SHORT MELTED THE PLASTIC RESERVIOR THAT HOLDS THE BRAKE FLUID TO THE POINT WHERE IT ALMOST BURNED THROUGH. THE OWNER REMOVED THE ELECTRICAL CONNECTOR TO STOP THE BURNING. THAT CONNECTOR WAS THE CRUISE CONTROL SWITCH. THE PART COOLED OFF AND THE OWNERS TAPED UP THE CONNECTOR SO IT WOULD NOT MAKE ANY CONNECTION WITH ANY METAL PARTS. THE OWNERS STATES THAT THE VEHICLE WAS TAKEN IN TO THE FORD DEALERSHIP BECAUSE THE CHECK ENGINE LIGHT WOULD COME ON. THIS HAD BEEN A PROBLEM FOR ABOUT A YEAR. THE DEALERSHIP WOULD TURN OFF THE LIGHT OFF AND TELL THE OWNER THAT THE VEHICLE CHECKED OUT ALRIGHT ON THEIR COMPUTER. THEY COULD NOT FIND THE PROBLEM. THEY THOUGHT IT WAS AN OXYGEN SENSOR. THERE WAS NO FIRE OR POLICE REPORT MADE. THE OWNER TOOK PICTURES OF THE PART FOR HIS RECORDS. THE DEALERSHIP HAS BEEN NOTIFIED AND THEY GAVE HIM A FORM LETTER TO CALL THE PHONE NUMBERS ON THE LIST. THE MANUFACTURER HAS BEEN NOTIFIED ALSO. THEY SAID THEY WOULD REVIEW THE INFORMATION, AND SENT THE OWNER A LETTER IN THE MAIL. FORD RESPONDED BY SAYING THAT THEY COULD NOT FIX THE PROBLEM BECAUSE IT WAS NOT UNDER RECALL. THE VEHICLE HAS BEEN REGULARLY MAINTAINED. ON THE DASHBOARD THERE IS A BLINKING ABS LIGHT THAT WILL NOT SHUT OFF BECAUSE THE PART HAS BEEN REMOVED, THEREFORE THE OWNER CAN NOT GET A INSPECTION STICKER ON HIS VEHICLE, BECAUSE THE LIGHT IS BLINKING. THE OWNER CAN NOT CORRECT THE PROBLEM WITH THE BLINKING LIGHT BECAUSE THE COMPONENT NEEDS TO BE FIXED WITH THE CORRECT PART. *NM
Jul 12, 2005
SERVICE BRAKES, HYDRAULIC,ELECTRICAL SYSTEM
2 complaints
I HAVE PREVIOUSLY SUBMITTED A COMPLAINT ODI ID NUMBER 10110013 DATED 8-3-05. AT THIS TIME, I WILL INSIST THAT A SERIOUS CONSIDERATION BE GIVEN TO THE WIRING HARNESS CONNECTED TO THE CRUISE CONTROL SERVO WHEREBY- THE HORN IS IN PLAY THERE!!! I AM OF COURSE TALKING ABOUT RECALL #05V388000 (NHTSA RECALL CAMPAIGN NUMBER) FORD F150 /SUV '95- '01 WITH CRUISE CONTROL FIRE POTENTIAL. THE FUSE (#13 AS LISTED IN THE MANUAL - CHECK OUT THE NUMBER OF ITEMS CONNECTED TO THAT ONE FUSE!) HAD BLOWN BEFORE A FIRE DESTROYED MY WHOLE TRUCK. THAT IS TO SAY I HAD SUSTAINED DAMAGE TO MY VEHICLE. FORD SERVICE -MCCAFFERTY OF LANGHORNE, PA RECENTLY INSTALLED THE INLINE BANDAID AT THE MFG. REQUEST. MCCAFFERTY AGAIN LEFT ME TO THERE STREETS WITH AN OBVIOUSLY BURNED HARNESS/CRUISE SERVO PIN CONNECTIONS. (WITH THE HARNESS DISCONNECTED THERE IS NO HORN! CAN I STRESS THIS ENOUGH? MY POINT IS THIS - THE SERVICE TECHS' AND MANAGEMENT DON'T BELIEVE THAT THIS HARNESS HAS ANYTHING TO DO WITH MY HORN. QUESTION - DO THE ENGINEERS AT FORD FEEL THE SAME WAY? FROM TODAY'S INQUIRE ON THIS SITE THERE ARE UNCERTAINTIES AS TO WHAT ACTUALLY IS THE CAUSE. THIS COULD BE IT!!!! THE OWNERS GUIDE LISTS THE HORN TO BE CONNECTED AT #3 OF THE POWER DISTRIBUTION BOX LOCATED UNDER THE HOOD. SO BE IT ! IT IS ALSO CONNECTED TO THE #13 FUSE UNDER THE DASH. THE CHART ON PG 357 OF THE MANUAL DOESN'T LIST THE HORN AS PART OF THE CIRCUITRY. IT IS HOWEVER CONNECTED TO THE HARNESS THAT IS CONNECTED TO THAT CIRCUITRY. ON A PERSONAL NOTE, I'D LIKE TO GET MY CRUISE CONTROL PARTS REPLACED - THEY WERE BURNED UP PRIOR TO THE RECALL OF MY '96 F150. MY TRUCK DIDN'T FLAME UP BUT I SMELLED BURNING. *NM
May 08, 2006
WHILE DRIVING ABS AND BRAKE WARNING LIGHT CAME ON STOPPED TO CHECK PROBLEM AND SAW FIRE. HAD TO REPLACE MASTER CYLANDER AND SOME WIRING. 3 OTHER PEOPLE, INCLUDING MOTHER IN LAWS VAN HAVE HAD PROBLEM. *AK
Jul 20, 2001
EQUIPMENT
2 complaints
FORDS STICKER ON THE DRIVERS SIDE DOOR LIST THE REAR TIRE PRESSURE AT 41 PSI COLD. THE TIRE MANUFACTURER LISTS THE MAXIMUM PRESSURE AT 35 PSI, THE VEHICLE IS EQUIPPED WITH P235/75R15 TIRES. NLM
Feb 16, 2001
AM RADIO INOPERATIVE.
Oct 27, 1997
ELECTRICAL SYSTEM,UNKNOWN OR OTHER,ENGINE
1 complaint
I am unsure of what happened. This truck was sitting in my driveway and caught fire. While on fire it kept trying to start even though no one was in it and the keys were no where near it. The fire truck was called out due to the trucks proximity to the home and the fire was put out. There has not been any insoection done on the vehicle since it is burnt to a crisp.
Aug 26, 2023
FUEL SYSTEM, GASOLINE,ENGINE
1 complaint
The contact owns a 1996 Ford F-150. The contact stated while driving 45 MPH, the vehicle started to shutoff and restart independently. The check engine warning light was illuminated. The vehicle was diagnosed by an independent mechanic. The mechanic informed the contact that the rear tank’s fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that there was no open recall associated with the VIN for the failure. The failure mileage was approximately 130,000. The contact stated there is an issue with the front fuel tank feeding fuel into the rear tank when the rear tank pump is not operational and having to switch the fuel supply over to the front tank. When the rear tank is full from the front tank feed, it spills over out of the rear tank fill spout, and runs out on the ground.
Aug 25, 2023
ELECTRICAL SYSTEM,SERVICE BRAKES,FORWARD COLLISION AVOIDANCE
1 complaint
The brake fluid pressure sensor is leaking on to the electrical main computer wires its also leaking from the electrical harness coming from the brake fluid pressure sensor causing the brake tail lights to fail intermittently during vehicle operation
Sep 03, 2021
SERVICE BRAKES, HYDRAULIC,ELECTRICAL SYSTEM,VEHICLE SPEED CONTROL
1 complaint
TL* THE CONTACT OWNS A 1996 FORD F-150. THE CONTACT WAS NOTIFIED BY HIS MOTHER THAT THE VEHICLE WAS ON FIRE WHILE PARKED IN THE DRIVEWAY. THE CONTACT NOTICED FLAMES UNDER THE HOOD ON THE DRIVER'S SIDE NEAR THE WINDSHIELD. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE. WHEN THE CONTACT OPENED THE HOOD, HE NOTICED THAT THE WIRING HARNESS, FUSE BOX, AND RELAY BOX WERE BURNED, AND THE MASTER BRAKE CYLINDER WAS COMPLETELY MELTED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 05V017000 (VEHICLE SPEED CONTROL). THE FIRE DEPARTMENT WAS NOT NOTIFIED. THERE WERE NO INJURIES AND A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.
Mar 23, 2017
ELECTRICAL SYSTEM,SEATS,ENGINE
1 complaint
ABOUT THREE MINUTES AFTER I PARKED AND SHUT OFF THE TRUCK IN THE DRIVEWAY, I HEARD A LOUD EXPLOSION, STEPPED OUTSIDE AND SAW FLAMES SHOOTING OUT FROM UNDER THE HOOD ACCOMPANIED BY BILLOWING SMOKE. THE FIRE LASTED 15-20 MINUTES, WENT THROUGH THE FIREWALL, ENTERED AND MELTED DOWN THE CAB. DURING THIS PERIOD OF TIME, I WAS ATTEMPTING TO PUT OUT THE FIRE IN ORDER TO PREVENT IT FROM SPREADING TO THE GARAGE AND THE PROPANE TANK. AS A RESULT, I HAD TO BE TREATED FOR MODERATE SMOKE INHALATION BY THE FIRST RESPONDERS ON THE SCENE. THE TRUCK WAS PART OF THE 2005 RECALL CONCERNING THE LEAKING BRAKE FLUID AND ITS CORROSION OF THE ELECTRICAL SYSTEMS. I BROUGHT THIS TRUCK TO COPPER COUNTRY FORD IN ORDER FOR THEM TO PERFORM THE NECESSARY REPAIRS TO COMPLY WITH THE RECALL NOTICE, WHICH, TO THE BEST OF MY KNOWLEDGE, WAS PERFORMED. *TR
Nov 29, 2013
EXTERIOR LIGHTING,VISIBILITY
1 complaint
EARLY ONE EVENING ABOUT 8:00PM A DRIVER IN AN NON-KNOWLEDGEABLE AREA IS TRYING TO FIND HIS WAY BY LOOKING AT STREET SIGNS AND ADDRESSES. CAN'T SEE SAFELY ENOUGH TO SAFELY MANEUVER HIS VEHICLE THROUGH OUT THE CITY. THE POPULATION IS AT RISK, HIS SIGHT IS IMPAIRED BY THE VIEW THROUGH HIS DULL, FUZZY LIGHTS. THIS HAS BEEN A SITUATION DUE TO NEGLECT, THE LAW DOESN'T CONFRONT THE SITUATION AND HAVE IT CORRECTED, WHY? *TR
Jan 06, 2010
STEERING,POWER TRAIN
1 complaint
DT: 1996 FORD F150 XLT PICK UP TRUCK. THE WHEEL ASSEMBLY AND THE SHAFT ON THE DRIVER SIDE IN THE BACK SLID OUT. THE TRUCK WAS BEING DRIVEN ON A SIDE ROAD ABOUT 35 -40 MPH WHEN THIS HAPPENED. THE MECHANIC TOLD THE CONSUMER THAT THESE VEHICLES WERE DESIGNED TO FAIL. IT WAS REPAIRED AT THE COST OF $1300.00. ALSO, WHILE TRYING TO BACK OUT OF THE DRIVEWAY THE SHIFTER WAS FLOPPING AROUND AND A BOLT FELL OUT AT THE CONSUMER'S FEET. THE VEHICLE WOULD NOT GO INTO ANY GEAR. THE BOLT FELL OUT OF THE STEERING COLUMN WHERE THE TWO HALVES MEET. OF THE TWO BOLTS ONE FELL OUT, AND THE OTHER WAS VERY LOOSE. THE CONSUMER WAS ABLE TO FIX THEM WITH A RETAINING DEVICE WITH LOCK WASHERS ON BOTH BOLTS. THE THIRD PROBLEM, WAS SIMILAR TO THE FIRST PROBLEM. WHILE DRIVING SOMEONE RAN A RED LIGHT AND THE TRUCK WAS HIT ON THE PASSENGER'S SIDE. THE WHEEL AND SHAFT DISENGAGED FROM THE REAR AXLE. A POLICE REPORT WAS FILED, AND THERE WERE NO INJURIES. THE VEHICLE WAS TOTALED. *AK UPDATED 08/02/06. *JB
Aug 09, 2005
ENGINE AND ENGINE COOLING,EQUIPMENT
1 complaint
INTAKE MANIFOLD WAS REPLACED ON 1996 THUNDERBIRD IN 2000. IT IS NOW CRACKED, AND AFTER SPENDING 550.00 TO FIND THAT OUT, THERE IS NOTHING FORD WILL DO EVEN THOUGH IT IS ON CAMPAIGN (97M91). NOW I CAN NOT DRIVE MY CAR.
May 25, 2005
FUEL SYSTEM, GASOLINE,FUEL SYSTEM, OTHER
1 complaint
I OWN A 1992 FORD F250 AND A 96 FORD F150. BOTH HAVE DUAL TANKS.ON BOTH VEHICLES THE FRONT FUEL GAUGE HAS STOPPED FUNCTIONING AND WHEN USING THE REAR TANK IT TRANFERS FUEL TO THE FRONT TANK RESULTING IN FUEL SPILLING OUT.WITH THE GUAGES NOT FUNCTIONING THERE IS NO NOTICE OF WHEN THE FRONT TANK IS OVERFILLING.THIS IS A FIRE HAZARD AS WELL AS AN ENVIRONMENTAL ISSUE.I HAVE SPOKE TO THE CUSTOMER RELATIONS PERSON AT OUR LOCAL FORD DEALER AND WAS TOLD THAT IT WAS NOT A DEALER ISSUE.I HAVE INSERTED AN INCIDENT,HOWEVER THE PROBLEM IS A RECURRING PROBLEM.*AK
Jan 07, 2004
SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING
1 complaint
COPY OF EMAIL TO FORD: I WROTE TO YOU A COUPLE OF MONTHS AGO REGARDING AN EXTREME LEVEL OF CORROSION OCCURRING ON MY 1996 F150 WHICH RESULTED IN THE OIL PAN RUSTING THROUGH ONLY TO BE REBUFFED. WELL NOW THE LEVEL OF CORROSION IS EVEN WORSE. THE BRAKE LINES ARE SO CORRODED THAT ONE OF THEM BURST AND NEARLY CAUSED AN ACCIDENT. CLEARLY THIS IS NOT NORMAL. THIS VEHICLE IS ONLY USED FOR PERSONAL USE AND IS ONLY USED ON THE HIGHWAY FOR TRANSPORTATION. I HAVE ANOTHER VEHICLE, A JEEP, WHICH SITS NEXT TO IT THAT IS 5 YEARS OLDER THAT IS NOT EXHIBITING THE CORROSION FOUND UNDER YOUR VEHICLE. AS I MENTIONED IN MY PREVIOUS LETTER, I AM THE ORIGINAL OWNER AND THE VEHICLES MILEAGE IS LESS THAN 60K. CLEARLY THIS VEHICLE IS DEFECTIVE BUT YOUR EARLIERRESPONSE TO ME INDICATES THAT YOU DONT CARE. THEREFORE, YOU HAVE LOST MY WIFE AND I AS CUSTOMERS AND I FEEL OBLIGATED TO TELL ANYONE I KNOW OF YOUR POOR QUALITY AND CONCERN FOR YOUR CUSTOMERS. THIS VEHICLE IS A DEATHTRAP LOOKING FOR ITS FIRST VICTIM AND I HAVE NO CHOICE BUT SELL THE VEHICLE AND SEND A COPY OF THIS LETTER TO THE NHSTA SO THAT ITS ON RECORD THAT FORD WAS NOTIFIED OF THE DEFECT.
Oct 09, 2001
FUEL SYSTEM, GASOLINE,POWER TRAIN
1 complaint
PROBLEM LIES WITH BACK FUEL TANK; WHEN IT PUMPS FUEL TO FRONT TANK THERE IS TOO MUCH PRESSURE, FUEL DRIPS TO GROUND. ALSO HAD TO REPLACE CRACKED TORQUE CONVERTER. *AK
Mar 12, 2001
STEERING,SUSPENSION,AIR BAGS
1 complaint
POWER STEERING HOSE RUSTED AND DEVELOPED A MASSIVE LEAK WHICH CAUSED NO POWER STEERING ABILITY. *AK WIRE HARNESS FOR AIR BAG SENSOR NOT OPERATIONAL. BOTH REAR SPRINGS BROKE UNDER LIGHT LOAD RESULTING IN STEERING AND BRAKE FAILURE. *YH
Feb 12, 2001
SUSPENSION,SERVICE BRAKES, HYDRAULIC
1 complaint
PUT IN NEW SHOCK ABSORBERS BUT BRAKE LINING RESTED AGAINST THE SHOCK ABSORBERS WHICH RUBBED A HOLE THROUGH THE METAL, CAUSING BRAKE FAILURE. CONTACTED DEALER AND MANUFACTURER, BUT WERE NOT ABLE TO HELP. *AK *ML
Mar 27, 2000
STEERING,SUSPENSION
1 complaint
BALL JOINTS AND TIE RODS DRY ROTTED, CAUSING THE FRONT END TO COLLAPSE. DEALER AND MANUFACTURER HAVE BEEN NOTIFIED. *AK
Mar 07, 2000
POWER TRAIN,UNKNOWN OR OTHER
1 complaint
ENGINE CHECK LIGHT KEEPS COMING ON, AND THE ABS SYSTEM LIGHT IS ON. ALSO, OVERDRIVE LIGHT BLINKS OFF AND ON. FINALLY, SPEEDOMETER/ODOMETER ISN'T WORKING, AND CONSUMER CAN'T DETERMINE HOW FAST THE VEHICLE IS GOING. *AK
Sep 22, 1999
STEERING,ENGINE AND ENGINE COOLING
1 complaint
WHEN DRIVING AT ANY SPEED AND COMING TO A STOP AND WITHOUT NO WARNING, THE VEHICLE WILL SHUT DOWN, AND THE CONSUMER CAN'T STEER VEHICLE. *AK
Aug 09, 1999
STEERING,SUSPENSION,ELECTRICAL SYSTEM
1 complaint
MAJORITY OF PROBLEMS HAVE BEEN WITH FRONT AND REAR SUSPENSION IN ADDITION TO THE FOLLOWING: CAMBERS, SLUGS, TOES, ROTORS, GEAR BOX, SPRINGS, DRAG LINKS, TIE RODS, BUSHINGS, TRANS CROSS MEMBERS, STABILIZER BARRS, BUSHINGS, ELECTRICAL, COMPUTER, TRANSMISSION, OIL LEAKS, IGNITION CYLINDER, AND REPLACEMENT OF FOUR WHEEL DRIVE COMPONENTS. DEALERSHIP TELLS ME THEIR HANDS ARE TIED. FORD MOTOR COMPANY ONLY "DOCUMENTS" DIFFICULTIES AND I CAN'T GET PAST A CUSTOMER SERVICE REPRESENTATIVE WHO CAN DO NOTHING BUT PUT MY COMPLAINTS INTO A DATABASE. REPEATED LETTERS AND PHONE CALLS HAVE GONE UNRESOLVED AND FORD MOTOR COMPANY HAS MADE NO ATTEMPT AT CUSTOMER SERVICE! I WAS TOLD TODAY THAT NOTICE WOULD BE SENT TO THE LOCAL FIELD OFFICE WHERE THEY WOULD CONTACT THE DEALER SERVICE MANAGER AND MOST LIKELY NOT ME DIRECTLY ALTHOUGH I ASKED THAT THEY DO SO. THERE HAVE BEEN TEN SERVICE APPOINTMENTS FOR THESE PARTS TO BE REPLACED. I NOW HAVE ANOTHER APPOINTMENT FOR AUG. 9TH - WE STILL HAVE FRONT AND REAR SUSPENSION PROBLEMS. TO DATE, OUR TRUCK HAS BEEN AT THE SERVICE FOR REPAIRS FOR A TOTAL OF 22 DAYS.
Jul 27, 1999
PARKING BRAKE
1 complaint
EMERGENCY PARKING BRAKE RELEASES OR DOES NOT HOLD THE VEHICLE ON AN INCLINE, CAUSING THE VEHICLE TO MOVE OR ROLL. CAUSE UNKNOWN. PLEASE GIVE ANY FURTHER DETAILS. *AK
Jun 11, 1998
STEERING,SERVICE BRAKES, HYDRAULIC,POWER TRAIN
1 complaint
UPON MAKING A LEFT OR RIGHT HAND TURN THERE IS A KNOCKING SOUND COMING FROM THE FRONT END, THERE IS ALSO A VIBRATION IN THE STEERING COLUMN. STEERING COLUMN PORT WAS REPLACED TWICE, STILL HAVING KNOCKING SOUND. ALSO REPLACED FRONT BRAKE CALIPERS/REAR BRAKES/REAR AXLE SEAL. *AK
Mar 13, 1997
SUSPENSION,WHEELS
1 complaint
DRIVING AT ANY SPEED THE FRONT RIGHT WHEEL MAKES A LOUD NOISE WHILE DRIVING, IN FOR REPAIR, REPLACED THE WHEEL BEARNING, BUT VEHICLE CONTINUES HAVE A PROBLEM. *AK
Dec 10, 1996
Frequently Asked Questions
How many problems does the 1996 FORD F-150 have?
The 1996 FORD F-150 currently has 376 owner-reported complaints according to NHTSA database. These complaints are organized by component to help identify common issues.
What are the most common problems with 1996 FORD F-150?
The most common problems reported for the 1996 FORD F-150 are organized by component above. Each component section shows owner-reported issues, crash reports, and fire incidents to help identify patterns and problem areas.
Where does this 1996 FORD F-150 problem data come from?
All problem and complaint data for the 1996 FORD F-150 comes directly from the National Highway Traffic Safety Administration (NHTSA) database. These are real complaints submitted by actual vehicle owners.
Other Years - FORD F-150
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2000 Problems
1999 Problems
1998 Problems
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1995 Problems
1994 Problems
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