V40

Volvo V40 Recalls

All 5 NHTSA recall campaigns on the Volvo V40 (2000–2004) — what failed, what it risks, how it gets fixed, and how many years passed before the defect was admitted.

NHTSA campaigns · 5 campaigns · Updated Aug 5, 2026
Quick answer

The Volvo V40 has 5 NHTSA recall campaigns on record covering 2000–2004. On average a defect was admitted 0.86 years after the car was built, the slowest took 3 years. The most recalled system is Service Brakes, Hydraulic (2 campaigns). Owners also filed 53 complaints on this model — see what breaks.

What was recalled on the Volvo V40

Grouped by system. Open any row for the campaigns themselves — what failed, what it risks and how the dealer fixes it, straight from the NHTSA filing.

Service Brakes, Hydraulic 40% 2 Read
2004 Volvo V40 · 04V493000 · admitted after 0 years

What's wrong. On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leak

Risk. If this occurs, more brake pedal force may be required to stop the vehicle and/or may experience a rough engine idle, which could result in a crash

Fix. Dealers will inspect, and if necessary, replace the vacuum hose. The recall began on november 29, 2004. Owners should contact volvo cars at 1-800-458-1552

2000 Volvo V40 · 03V474000 · admitted after 3 years

What's wrong. On certain passenger vehicles, water can enter the electrical brake vacuum pump, causing the pump to fail

Risk. This could result in loss of power assist and an increase in needed brake pedal force, which could result in a crash

Fix. Dealers will replace the pump with a new and improved version and move the pump to a new location. Owner notification began on march 15, 2004. Owners should contact volvo at 1-800-458-1552

Equipment 40% 2 Read
2004 Volvo V40 · 03V284000 · admitted after 0 years

What's wrong. Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect

Risk. This does not meet the requirements of the standard

Fix. Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner…

2003 Volvo V40 · 03V284000 · admitted after 0 years

What's wrong. Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect

Risk. This does not meet the requirements of the standard

Fix. Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner…

2002 Volvo V40 · 03V284000 · admitted after 1 year

What's wrong. Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect

Risk. This does not meet the requirements of the standard

Fix. Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner…

Fuel System, Gasoline 20% 1 Read
2004 Volvo V40 · 03V424000 · admitted after 0 years

What's wrong. On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate welding

Risk. Fuel leakage in the presence of an ignition source could result in a fire

Fix. Dealers will install a v-clamp to the fuel rail. Owner notification began on january 28, 2004. Owners should contact volvo at 1-800-458-1552

2003 Volvo V40 · 03V424000 · admitted after 0 years

What's wrong. On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate welding

Risk. Fuel leakage in the presence of an ignition source could result in a fire

Fix. Dealers will install a v-clamp to the fuel rail. Owner notification began on january 28, 2004. Owners should contact volvo at 1-800-458-1552

How long a defect stays unadmitted

Campaign numbers encode the year of the announcement, so each recall on this model can be dated against the car it applies to.

FIG.03·Volvo V40 — how fast defects were admitted
MeasureValue
Average gap before admission0.86 years
Slowest campaign3 years
Admitted 5+ years later—%
Campaigns on record5
ROWS 4·SOURCE ForCar, computed from NHTSA campaign numbers

Which V40 years were recalled most

Campaigns per model year. A year with more campaigns is not automatically worse — it may simply have sold in far greater numbers.

FIG.04·Volvo V40 recalls by model year
Model yearCampaignsMost recalled system
20043Equipment
20032Equipment
20021Equipment
20012Equipment
20001Service Brakes, Hydraulic
ROWS 5·SOURCE NHTSA recall campaigns

Check your own car

A campaign applies to a range of production, not to every car of the model. The only way to know whether yours is affected — and whether the repair was already done — is by VIN.

FIG.05·How to check a recall by VIN
StepWhat you get
Enter the VIN aboveOpen campaigns for that exact vehicle, straight from NHTSA
Check the repair statusWhether the free fix has already been carried out on this car
Book at any franchised dealerRecall work is free regardless of age, mileage or owner
ROWS 3·SOURCE ForCar
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Frequently asked questions

How many recalls does the Volvo V40 have?

5 NHTSA campaigns on record, covering 2000–2004. Not every campaign applies to every car — coverage is by production range, so check your VIN.

Is recall work free?

Yes. Safety recall repairs are free at any franchised dealer regardless of the car's age, mileage or how many owners it has had. That is a federal requirement, not a courtesy.

How do I know if my V40 still has an open recall?

Enter its VIN above. We show campaigns that apply to that exact vehicle and whether the repair has already been recorded as done.

Why did a defect take years to be recalled?

On this model the average gap between the car being built and the defect being admitted is 0.86 years, and the slowest campaign came 3 years later. Defects usually surface as they accumulate in the field: complaints pile up, an investigation opens, and only then is a campaign issued.

Recall campaigns from NHTSA, published as filed. Years elapsed before admission computed by ForCar from the campaign number, which encodes the year it was announced. Last updated Aug 2026. — ForCar Reviewed by , founder of ForCar.