Ford Excursion Reliability

Owners filed 872 complaints about the Excursion: 2.21 per production run against 3.73 for the market, fewer complaints than most cars. The year to avoid is 2000; the cleanest year old enough to judge is 2003.

NHTSA owner complaints · 872 complaints · 2000–2005 · Updated Nov 4, 2026
Quick answer

The 2000 draws 3.12 complaints per run and the 2003 1.44, a 2.2-fold gap within the same model. Half of all complaints arrive by 4 years of age, so 61.4% land after the 3-year basic warranty ends. The system owners report most is Tires, with 202 complaints, typically at 2.6 years.

Ford Excursion years to avoid — and the best ones

FIG.01·Ford Excursion — complaint rate by model year
Model yearPer runComplaintsRunsEnough history?
20051.615836yes
20041.687444yes
20031.448962yes
20021.729857yes
20011.9416384yes
20003.12390125yes
ROWS 6·SOURCE NHTSA complaints, grouped by VIN production run

Does the market discount it? In our listings a 2000 Excursion asks a median $6,995, against $9,999 for a 2001, the next model year: about 30% less, so sellers do price some of the trouble in.

Among the 6 Ford Excursion years with enough history, the three to walk away from are 2000, 2001, 2002; the three worth hunting are 2003, 2005, 2004.

When it starts to break

FIG.02·Ford Excursion — age at failure
Age at failureComplaintsRunning totalWarranty
0 years10813.8%covered
1 year11228.1%covered
2 years8338.6%covered
3 years7448.1%you pay
4 years7858%you pay
5 years7567.6%you pay
6 years5474.5%you pay
7 years4680.4%you pay
8 years2883.9%you pay
9 years3288%you pay
10 years3392.2%you pay
11 years1494%you pay
12 years1295.5%you pay
13 years996.7%you pay
14 years1398.3%you pay
15 years13100%you pay
ROWS 16·SOURCE NHTSA complaints with incident dates

Basic warranty on this car is 3 years / 36,000 miles. Only 38.6% of reported failures happen inside it — the remaining 61.4% come out of the owner's pocket. Powertrain cover (5 years / 60,000 miles) reaches further, but it only covers the engine and transmission, which account for about 23% of the complaints here.

What actually fails — and at what age

On the Ford Excursion, the early trouble is Tires and Service Brakes — reported at around 2.6 years, so a car still under warranty is the one to check for it. What waits further out is Engine And Engine Cooling at 5 years — past every basic warranty, and the bill lands on whoever owns the car then.

FIG.03·Ford Excursion — what fails and when
SystemComplaintsTypical ageCrashFire
Tires2022.6 yrs17—
Engine And Engine Cooling1515 yrs111
Electrical System1196.1 yrs229
Service Brakes862.3 yrs91
Hydraulic771.9 yrs6—
Vehicle Speed Control695.2 yrs923
Suspension531.3 yrs2—
Power Train463.6 yrs43
ROWS 8·SOURCE NHTSA complaints
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Frequently asked questions

Is the Ford Excursion reliable?

By complaints per production run it is better than typical: 2.21 against 3.73 for the average car.

Which Excursion years should you avoid?

By complaints per production run, 2000, 2001, 2002. The cleanest years old enough to judge are 2003, 2005, 2004. Years newer than 6 are left out: complaints keep arriving for years after a car is sold.

When do Excursion problems usually start?

Half of all complaints arrive by 4 years of age. The most reported system is Tires, typically at 2.6 years, followed by Engine and Engine Cooling.

Will the warranty cover Excursion problems?

Mostly not: basic cover is 3 years / 36,000 miles, and only 38.6% of reported failures fall inside it. Powertrain cover lasts longer, but engine and transmission make up about 23% of the complaints here.

Complaint records from NHTSA, grouped by VIN production run (characters 1–11). Rates, age-at-failure and warranty coverage computed by ForCar. Model years newer than 6 years are excluded from rankings — complaints accumulate for a decade (how we measure). Last updated Nov 2026. — ForCar Reviewed by , founder of ForCar.
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