EX40

Volvo EX40 Reliability

Owners filed 2 complaints — 1 per production run against 3.72 for the market. The typical failure comes at 0 years, and the basic warranty runs out at 4.

NHTSA owner complaints · 2 complaints · 2025–2025 · Updated Aug 5, 2026
Quick answer

The Volvo EX40 draws 1 complaints per production run against 3.72 for the average car — better than typical. Failures cluster at 0 years, so only 100% of them fall inside the 4-year basic warranty.

When it starts to break

Not the calendar year the complaint was filed — the age of the car when it failed. This is the number that decides whether a fault costs you anything: inside the warranty the manufacturer pays, outside it you do.

FIG.02·Volvo EX40 — age at failure
Age at failureComplaintsRunning totalWarranty
0 years150%covered
1 year1100%covered
ROWS 2·SOURCE NHTSA complaints with incident dates

Basic warranty on this car is 4 years / 50,000 miles. Only 100% of reported failures happen inside it — the remaining 0% come out of the owner's pocket. Powertrain cover (4 years / 50,000 miles) reaches further, but it only covers engine and transmission, and most complaints here are not either.

What actually fails

Systems by number of complaints, with the age at which each typically goes. The age column is the useful one — it tells you what to expect next on a car you already own, and what to inspect on one you are about to buy.

FIG.03·Volvo EX40 — what fails and when
SystemComplaintsTypical ageCrashFire
Power Train1
Electrical System1
Engine1
Steering11 yrs
Service Brakes11 yrs
ROWS 5·SOURCE NHTSA complaints

What else in this class

Same vehicle class, so the comparison is fair — an estate against an estate, not against a coupé.

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How we measure it

Reliability scores usually arrive as a number out of five with no working shown. We publish the arithmetic instead, because two things about it are arguable and you should be able to argue with them.

Rate, not total. A model that sold three million units collects more complaints than one that sold thirty thousand, and that says nothing about either. So we divide by the number of production runs — the distinct first-eleven-character VIN prefixes on record. Across 1,100,006 complaints and 295,326 runs the market average works out at 3.72 per run.

Age, not year. Every complaint carries an incident date and a model year, so we can work out how old the car was when it failed. That is what the warranty question turns on, and it is why our «worst year» rankings exclude anything built in the last 6 years — those cars simply have not had time to break yet.

What this is not. A complaint to NHTSA is a deliberate act, so this measures serious faults, not paint that scratched. It says nothing about running costs or how nice a car is to own. And an absence of complaints on a rare model means an absence of owners, not excellence.

Frequently asked questions

Is the Volvo EX40 reliable?

It draws 1 complaints per production run against 3.72 for the average car, so better than typical. Failures cluster around 0 years of age.

What are the best and worst years for the EX40?

Not enough model years with sufficient history to rank.

How long does a EX40 last?

Complaints reach their halfway point at 0 years. That is when faults start being reported in volume, not when the car stops — but it is the point at which ownership starts costing money.

Will the warranty cover it?

Basic cover is 4 years / 50,000 miles, and 100% of reported failures fall inside it. The rest are yours.

What fails most often?

Power Train with 1 complaints.

Complaint records from NHTSA, grouped by VIN production run (characters 1–11). Rates, age-at-failure and warranty coverage computed by ForCar. Model years newer than 6 years are excluded from rankings — complaints accumulate for a decade. Last updated Aug 2026. — ForCar Reviewed by , founder of ForCar.