FUSION

The Ford Fusion — a midsize car explained

The Ford Fusion is a midsize car built from 2006 to 2020 across 2 generations. Most were assembled in Mexico (97.3% of the cars in our records), though 1 other country builds it too. Over that time it grew 5 cm longer and put on 202 kg.

Data · NHTSA & EPA · 2006–2020 · 15 model years · Updated Aug 26, 2026 · 4.5 ★★★★★★★★★★ ForCar Score
Quick answer

The Ford Fusion is a midsize car built from 2006 to 2020 over 2 generations. Most were assembled in Mexico — 97.3% of those on record. Between 2006 and 2020 it grew 5 cm longer and gained 202 kg. Engines offered: 4-cyl, Hybrid, Plug-in hybrid, V6. Worth buying? It scores near the top of what we track at 4.5/5 — and the year you pick matters far more than the badge (best and worst years →).

2006–2020
Years
131
Recalls
42
Top MPG
5★
NHTSA
22857
Complaints

What the Fusion is

The Ford Fusion is a midsize car that Ford built from 2006 to 2020 — 15 model years. Our measurements put it at 2 generations, the current one starting in 2013. It has been offered with 4-cyl, Hybrid, Plug-in hybrid, V6 power. Its closest sibling in the Ford range: LTD.

Where the Fusion is built

A badge says where the company is registered; the VIN says where the car was bolted together. We counted the first three characters — the manufacturer identifier — across 20,523 Fusions on record.

FIG.02·Where the Ford Fusion is built
Assembled inShareVIN starts withYears seen
Mexico97.3%3FA, 3SA, 3FH, 3FS2006-2020
the United States2.6%1FA, 1FT2006-2017
ROWS 2·SOURCE NHTSA records, grouped by VIN manufacturer code

Check your own: the first three characters of a Ford VIN decide which of these 2 lines your Fusion belongs to. What every character in a Fusion VIN means →

Got the full 17 characters? A free VIN check on a Ford Fusion adds what the decoder can't see: open recalls, theft and total-loss records, and the safety ratings for that exact build.

Fusion generations, and what changed

These boundaries are not copied from a brochure — they fall out of the measurements. Where the Fusion's length or wheelbase jumps between consecutive model years the platform changed: a facelift moves a bumper by centimetres, a new generation moves the whole car — for the Fusion that gives 2 distinct generations below.

FIG.03·Ford Fusion by generation
GenerationLengthWheelbaseWeightvs previousWeight change
2006-2012483 cm273 cm1449 kg--
2013-2020488 cm284 cm1651 kg+5 cm+202 kg
ROWS 2·SOURCE Transport Canada vehicle specifications, 1971 onward

Between 2006 and 2020 the Fusion gained 5 cm in length (+1.0%) and 202 kg in weight (+13.9%). Cars did not so much grow as thicken — crash structures, airbags and equipment weigh more than the metal they replaced, and on the Fusion that is 202 kg against 5 cm. Full dimensions by year →

Ford Fusion tire size, oil type & owner specs

The fitment Fusion owners look up most — tires, wheels, oil and batteries. Exact wheel and tire sizes decode from your VIN or the driver's door-jamb placard; the universal items are listed below.

Wheels & tires
Wheel sizeby VIN
Tire sizeby VIN
Bolt patternby trim
Tire pressure32–36 PSI
Engine oil
Oil typeFull synthetic
Gradeon oil cap
Capacityby engine
Battery
Main battery12V · group by trim
Key-fob cellCR2032
Wiper blades
Front bladesby generation
Rear bladeif equipped
Fuses
Fuse boxeshood + dash
Diagramon box lid
Light bulbs
Headlightby trim
Tail / brakeby trim
Fogif equipped

Exact tire, wheel, oil grade, capacity and battery group are added per trim and model year — decode your VIN above for the factory fitment. Universal items shown as-is.

What engines does the Ford Fusion have? Power & range

The Ford Fusion is offered with 4 powertrains — 2.7L 6-cyl, 1.5L 4-cyl, 2L 4-cyl Hybrid, 2L 4-cyl Plug-in hybrid. Here's the lineup by engine, transmission and drivetrain — 4 for the Ford Fusion, against one or two on most rivals.

FIG.06·Ford Fusion Powertrains
EngineDisplacementTransmissionDriveFuel
V62.7L · 6-cylAutomatic (S6)AWDRegular
4-cyl1.5L · 4-cylAutomatic (S6)FWDRegular
Hybrid2.0L · 4-cylCVTFWDRegular
Plug-in hybrid2.0L · 4-cylCVTFWDRegular Gas and Electricity
ROWS 4·SOURCE EPA + NHTSA vPIC
610 mi
Electric range
2.6 hrs
Charge · 240V
42
MPGe combined

Horsepower, torque and fuel-tank size decode from your VIN — exact figures vary by engine and trim.

Source: EPA fueleconomy.gov (engines, drivetrain, range, charge time). Horsepower & torque from NHTSA vPIC on VIN decode.

The Fusion by the numbers

What the federal and market records say about the Ford Fusion. Each line opens the full breakdown by year.

FIG.05·Ford Fusion by the numbers
TopicFusionDetail
Recalls131 campaignsNHTSA, all years
Owner complaints22,857 filedWhat breaks and when
Reliability4.5 / 5Best and worst years
Crash safety★★★★★ NHTSAFrontal, side, rollover
Insurance$1,641/yrEstimated full coverage
Used value3,324 listingsWhat it sells for now
ROWS 6·SOURCE NHTSA, EPA, HLDI and market listings

Frequently asked questions

What kind of car is the Ford Fusion?

The Fusion is a midsize car, built from 2006 to 2020 across 2 generations. Engines offered: 4-cyl, Hybrid, Plug-in hybrid, V6.

Where is the Ford Fusion made?

Across 20,523 cars in our records the split is: Mexico (97.3%), the United States (2.6%). The first three characters of a VIN identify the plant's manufacturer and country — that is where these shares come from, not from a press release.

How many generations does the Fusion have?

2 by our measurements, the latest starting in 2013. We draw the boundaries where length or wheelbase jumps between model years — a facelift moves a bumper, a new generation moves the whole car. Over its life the Fusion grew 5 cm longer and gained 202 kg.

What is the Ford Fusion warranty?

New models carry 3 years / 36,000 miles basic cover and 5 years / 60,000 miles on the powertrain. Worth knowing: across our complaint records the typical car reaches the halfway point of its faults at five years, so most repairs land after the basic warranty ends.

Is the Fusion reliable?

It scores 4.5/5 in our data. The honest answer depends on the year far more than the model — see the best and worst years, and when this car starts to break.

How do I check a specific Fusion?

This page describes the model; it cannot tell you whether that car has an open recall or a branded title. Run its VIN against the records — free, and matched to the exact production run.

More in Ford

More Ford models
ModelYearsRecallsBest MPGForCar score
Ford F-1501981–202646272 mpg4.0/5
Ford Bronco1981–202614627 mpg3.5/5
Ford Mustang1981–202624026 mpg4.0/5
Ford Explorer1991–202621239 mpg4.0/5
Ford Escape2001–202622641 mpg4.5/5
Ford Ranger1982–202627858 mpg3.5/5
ROWS 6·SOURCE NHTSA + EPA
Data sourced from NHTSA (recalls, complaints, safety ratings) and EPA fueleconomy.gov (MPG). Best/worst-year analysis is ForCar's own aggregation of complaint volume. Last updated Aug 2026. — ForCar Editorial Reviewed by , founder of ForCar.