The most-reported EX90 run is 7JDEV3VLXSG (2025 builds) with 7 complaints, 3.9× the typical run. Electrical system problems make up 33% of reports; NHTSA lists 3 recall campaigns for EX90 model years 2025–2025.
Which build runs owners report most
A production run is the first 11 characters of the VIN: plant, model year, body and engine. The Volvo EX90 has 41 of them on record. The five runs at the top of this table hold 31% of every EX90 complaint on file.
| Production run (VIN 1–11) | Year | Complaints | Involved a crash | Fire |
|---|---|---|---|---|
| 7JDEV3VLXSG•••••• | 2025 | 1 | — | |
| 7JDE23KL4SG•••••• | 2025 | — | — | |
| 7JDEV3VL2SG•••••• | 2025 | — | — | |
| 7JDEV3VL3SG•••••• | 2025 | — | — | |
| 7JDE23VL9SG•••••• | 2025 | — | — | |
| 7JDE23KL3SG•••••• | 2025 | — | — | |
| 7JDEV3VL7SG•••••• | 2025 | — | — | |
| 7JDE23VL0SG•••••• | 2025 | — | — | |
| 7JDEV3KL8SG•••••• | 2025 | — | — | |
| 7JDEV3VL6SG•••••• | 2025 | — | — | |
| 7JDE23VL7SG•••••• | 2025 | — | — | |
| 7JDEV3VK5SG•••••• | 2025 | — | — |
Each of the other 29 EX90 runs has 2 complaints or fewer. ForCar has checked 12 EX90 VINs so far, most often 2025, 2026 builds; 1 of them belong to one of the 12 runs above.
Which model years to check twice
Complaints per production run, so a year that simply sold more does not top the list.
| Year | Per run | Complaints | Runs | Crashes |
|---|---|---|---|---|
| 2025 | 72 | 41 | 2 |
Heaviest year here is 2025 at 1.8 complaints per run; lightest is 2025 at 1.8. The 2025 line is still collecting reports, so it reads low.
What to inspect on this car
One system accounts for 33% of everything Volvo EX90 owners report: Electrical System, 36 of 72 complaints. Start the pre-purchase inspection there.
| System | Complaints | Involved a crash | Fire |
|---|---|---|---|
| Electrical System | 1 | — | |
| Unknown Or Other | — | — | |
| Fuel/propulsion System | — | — | |
| Lane Departure | — | — | |
| Forward Collision Avoidance | 1 | — | |
| Vehicle Speed Control | 1 | — | |
| Power Train | 1 | — | |
| Service Brakes | — | — |
Recalls to check against your VIN
NHTSA has 3 recall campaigns on the Volvo EX90; the 3 below cover build years 2025 to 2025. These are for the model and year; whether one is still open on a given car, only that VIN can tell.
| Campaign | Component | Model years |
|---|---|---|
| 24V869000 | Seats:critical Fasteners | 2025 |
| 25V071000 | Exterior Lighting:headlights:concealment Devices | 2025 |
| 25V654000 | Structure:body:hatchback/liftgate:support Device/strut | 2025 |
The EX90 against its rivals
The EX90 draws 1.8 complaints per production run; the Toyota Highlander 2.9, the Jeep Grand Cherokee 5.3 and the Ford Explorer 5. That is the lowest rate of the 4.
| Model | Complaints | Runs | Per run | Involved a crash |
|---|---|---|---|---|
| Volvo EX90 | 72 | 41 | 2.8% | |
| Toyota Highlander | 5,259 | 1,799 | 8.3% | |
| Jeep Grand Cherokee | 25,476 | 4,762 | 6.8% | |
| Ford Explorer | 29,326 | 5,830 | 5% |
How serious were they
Of the 72 reports on the Volvo EX90, 2.8% involved a crash against 5.8% across all vehicles, below the norm.
| Outcome | Volvo EX90 | All vehicles |
|---|---|---|
| Complaints filed | 72 | 1,115,966 |
| Involved a crash | 2 (2.8%) | 64,194 (5.8%) |
| Involved a fire | 0 (0%) | 26,974 (2.4%) |
| Injuries reported | 1 | 58,013 |
| Deaths reported | 0 | 2,728 |
Crash-related reports run 52% below the all-vehicle rate.
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How this check works
The file behind this page holds 1,115,966 complaints filed with NHTSA between 1981 and 2026, across 298,921 production runs. The Volvo EX90 share of that is 72 complaints over 41 runs, 0.01% of everything on record.
Frequently asked questions
How do I check a Volvo EX90 VIN for free?
Enter the 17 characters above. ForCar matches the first eleven, the production run, against 72 NHTSA complaints from 41 EX90 runs and 3 recall campaigns. No account, no card.
Which EX90 production run has the most complaints?
7JDEV3VLXSG, a 2025 build, with 7 complaints, 1 of them after a crash. The typical EX90 run has 1.8.
Does the EX90 get more complaints than the Toyota Highlander?
No: 1.8 complaints per production run for the EX90 against 2.9 for the Toyota Highlander.
How many EX90 complaints involve a crash?
2.8% of 72 reports, against 5.8% across all vehicles; 0 involved a fire.
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